Mechanical engineering - custom work - Import export

These are the parts used in mechanical shaft.

Special mechanical engineering - unique, individual, tailored For the plant, machine and special machine engineering sector, we manufacture ■ custom-made components ■ casings and coverings ■ machinery racks ■ noise-protection cabins ■ complete assemblies Thanks to our vertical integration combined with a large material storages, we are realizing shortest throughput time for your projects on highest quality level. We serve numerous sectors like the rubber industrie, steel processing industry, automation technology, consumer goods industry, energy industry and any other branches where individual steel, stainles steel and aluminium components and assemblies are needed. Whether you want custom-made components or ready mounted and suface-finished overall systems, we do it for you!

With our modern CNC boring machines, CNC milling machines and CNC lathes we work on steel construction components and process forgings and castings into precision components for mechanical engineering. Our cutting machine operators work precise on parts that are up to 10 meter long and weigh 25 t - with an accuracy of 0.01 millimeters. This is how customized mechanical engineering elements are created, such as: - wind power components - press stand - gear housing for mining ... The machining technicians create the individual CNC programs together with our CAD specialists directly on the CNC machines. An integrated management system and the uniform control concept from Heidenhain guarantee a high degree of flexibility; all CNC machines for heavy-duty machining are networked and access a central data pool. This is how we guarantee you fast programming and set-up times, absolute repeatability and adherence to schedules.

Our many years of experience in the fields of steel construction and CNC machining also make us a competent service provider in the field of repairs. Contact us – together we will find the optimal solution!

Our steel construction is certified according to the current standards DIN EN 1090-2 and DIN EN 3834-2. We manufacture welded parts, welded constructions and welded assemblies up to execution class 3 (EXC3). Steel construction components such as: - Assembly devices for aircraft or automobile construction - Machine frames for compressor construction - Welded frames such as track systems and transfer tables - High-precision vacuum clamping plates for high-pressure presses - Complete rudder systems We produce both: individual components and small series. Do you have any questions about our techniques, capacities or prices? Contact us, we will be happy to give you direct information.

With the complete assembly of assemblies, we offer you an all-round package: - We buy all the materials you need. - We straighten, staple and MIG MAG weld the individual steel construction components exactly according to your specifications and complete the components using high-precision CNC machining. - We assemble the finished, repeatedly tested components in our 2000 square meter assembly hall according to your construction plans into ready-to-install modules. - We check the final assembly down to the smallest detail. - We deliver the finished end product to you. Are you looking for a reliable service provider to implement your next project? We look forward to your inquiry.

We have been manufacturing UP machines / components and beam delivery systems for over 20 years.Benefit from our experience and let us do your demanding assembly or adjustment work.Assembly / adjustment of optical systemsAssembly / adjustment of mechanical precision systems.cleaning.Clean room assembly.Functional test.

We manufacture a large number of standard products as well as customer-specific special parts with optical surface qualities as contract manufacturing. You are welcome to get an overview in the category metal optics.You can also download all metal optics directly from our general overview or find them in our download area .In addition to such components with an optical function, we also manufacture precision parts for which a high geometric accuracy is in the foreground, such as air bearing components or micro-milled parts. With an extensive inventory of ultra-precision machines and the corresponding measuring technology, we manufacture with accuracies down to the sub-micrometer range and with roughness up to approx. 1 nm [Ra]. LT Ultra serves both single and series production. We look forward to your inquiry.

Milling and drilling combined in one machine - In tool and mold making, complex cubic workpieces can be machined precisely, powerfully, safely and from all four sides in just one clamping. The machining centers in the TFZ series cover all requirements in small, medium and large mold making. But TFZ machines are also used in mechanical engineering and the hydraulic industry. You can obtain suitable solutions for machining spindle housings, gear housings or hydraulic cylinders from the deep drilling specialist. Position tolerances in the range of +/-1/100 Angle tolerances +/- 0.02° Surface qualities for ELB drilling Rz 1.6 Cutting volume of 1,600 cm³/min Deep drilling using the ELB process also for diameters larger than 60 mm

MFZ SERIES – FIT 2 PART – YOUR TASK DEFINES OUR MACHINE. Highest performance and output per square meter, at the same time lower costs and higher productivity – that was the task for our engineers and developers at SAMAG MachineTools. The result: the MFZ series with FIT 2 PART. The conception of the new series leaves nothing to be desired. Technological know-how - for the highest precision with the greatest possible productivity - coupled with passion and innovation, means we create the opportunity to continue adapting the performance of our MFZ machine tools to your workpiece in the future - FIT 2 PART! Whether they have complicated workpiece dimensions or are looking for the optimal quantity solution with minimal machine investmen

PROCESS-RELIABLE SOLUTIONS FOR HIGH VOLUMES – EFFICIENT PRODUCTION WITH MINIMAL UNIT COSTS. The automotive industry is the ultimate challenge with its range of parts and performance indicators. Only innovative machine concepts are solutions that ensure efficiency in the process. Companies from the vehicle and supplier industries worldwide therefore successfully use SAMAG machining centers and production machines, including turnkey solutions. High precision, reliability, automation and cost optimization are among the key automotive requirements.

Machining with 3 or 4 spindles in one clamping Machining time on 3-spindle solution 97s Right and left workpieces are produced in the same machine

2-spindle solution with a 4-part clamping device Editing the OP 20 after the turning process Piece time less than 90s possible

2-SPINDLER WITH TWO INDEPENDENTLY CORRECTABLE 3D UNITS (X, Y, Z) FOR HIGHEST PRECISION WITH CRITICAL TOLERANCES. COMPARABLE TO TWO 1-SPINDLE MACHINING CENTERS STEREO 3D SETUP – CONSTRUCTIVE DECOUPLING OF THE 2-SPINDLE SYSTEMS. 2-spindle with two independently correctable 3D units (X, Y, Z) Highest precision for critical tolerances Comparable to two 1-spindle machining centers Easy tool setup and lower tool costs New range of workpieces - finish processing of complex components Minimal setup time for new workpieces

SMART STRETCH TECHNOLOGY – INTELLIGENT USE OF SPACE. SMART STRETCH TECHNOLOGY – means flexibility in widening the work area in optimal harmony with your processing workpiece, while maintaining the same, cost-optimized machine size. Variable spindle distances in the X axis within the MFZ 7 Adaptation of the workspace design to the machining workpiece Lower machine investment costs thanks to workspace flexibility Lower additional production costs due to optimal machine installation space Shorter delivery times thanks to modular machine design Ecological, because only as much “machine” is manufactured as is required for your workpiece Higher productivity by increasing the number of spindles with the same working space per spindle in the same machine size Definition of the machine by the workpiece and not by the spindle distance

PENDULUM CHANGER – GOOD FROM EXPERIENCE. The W-axis principle, established by SAMAG since 1995, enables workpiece loading to be carried out parallel to production times. The workpiece carrier table is moved in the swivel drive from 0 – 180°. This means that the next loading and unloading of workpieces can take place during processing. Efficient and useful also for robot-assisted loading.

DIVERSE TASKS REQUIRE FLEXIBLE MACHINE CONCEPTS, SPECIAL QUESTIONS REQUIRE INDIVIDUAL SOLUTIONS AND EFFICIENT PRODUCTION REQUIRES SECURE PROCESS CHAINS, IN SHORT: TFZ – FIT 2 TASK! With the very successful and established TFZ series, SAMAG has been a guarantee for task-specific solutions and tailor-made machines for years. At the same time, the well-thought-out machine structure of the TFZ enables optimal deep drilling and highly dynamic milling with just one clamping and thus efficiency par excellence. The unique design principle always ensures optimal accessibility, a minimally short distance between the swivel bearing and the processing point and extremely stable tool guidance for high-precision work, even when high lateral forces occur. No matter where you set your priorities in the manufacturing process, we are able to technologically align our TFZ machine accordingly and you can rely on “your” TFZ solution to fit perfectly, today and in the future.

Complete machining on MFZ including axis drilling 2-spindle solution with independent X, Y and Z axes

Machining with 3 or 4 spindles OP 10 and OP 20 are processed in one machine Complete processing in 67s

4 SIZES AND LOTS OF POSSIBILITIES! THE SFZ SERIES ESPECIALLY SCORES WITH STRONG PERFORMANCE. Starting from the four basic models of the SFZ series; We offer modular equipment variants, depending on performance requirements. Completely in the spirit of FIT 2 TASK. In order to guarantee individual performance, the SFZ machines are equipped with the latest generation of Heidenhain iTNC640 controls as standard. SIEMENS 840D SL is optionally available as an alternative, depending on your requirements.

used, partially overhauled three-spindle, horizontal machining center Product name: MFZ 2-3 Update Machine number 53152 Used 3-spindle horizontal 4-axis machining center Year of construction: 2009 The machine produced until October 2020 Sinumerik 840D Powerline control X-axis travel: 300 mm Y-axis travel: 500 mm Z axis travel: 450 mm Spindle distance: 300 mm Rapid traverse XY Z-axis 60000mm/min 3 motor milling spindles GMN, version with HSK63 tool holder Drive power (S1 / S6) 28 KW (constant) Torque (S1 / S6) 63/83 Nm Maximum speed 16,000 rpm Chip conveyor Knoll (scraper belt conveyor in the setting across the machine) Knoll coolant system with paper belt filter Flushing gun • Complete housing Tool storage (3 x 30 tools) Operating voltage 400V 3N ~ Control voltage 24V DC

QUICK CHECK GUN DRILL Eight basic cycles, based on experience, are included in the scope of delivery of the machine and guarantee professional processing of the workpiece. Specific groups for cross drilling cycles are available as an option. This makes workshop programming and programming of crossing holes easier by adapting the feed when hitting the cross hole. This increases the tool life significantly.

“The deflection (∆) of the tool tip (TCP) due to the machining force (F) depends to the third power ( l 3 ) of the length ( l ) of the distance TCP to the front bearing axis (A), in relation to the bending stiffness (E · I) “ Or: the shorter l , the smaller ∆ and the higher the precision

The particularly short distance of the unique DOUBLE BALL SCREW DRIVE from SAMAG increases the rigidity and thus the machining accuracy immensely. Compared to traditional drive concepts, the TFZ concept is up to 27 times stiffer and more precise. Reduction of vibrations on the drilling and milling unit through DOUBLE BALL SCREW DRIVE and POWER TOWER DESIGN, this is how it works: Second ball screw with additional guide and second pivot bearing on the rear rail (V) Upstream double-guided and particularly strong ball screw drive of the X-axis Minimum distance (l) between tool tip (TCP) and front swivel bearing (A) 1-spindle concept guarantees short, stable tools with excellent accessibility to the workpiece and the machining point Generously sized work spindle to achieve maximum performance parameters Stiff milling spindle with additional, patented support Variable steady rest positioning system to increase drilling accuracy with spacer between spindle and steady rests

STABILITY AND HIGHEST PRECISION COME BY APPROXIMATE. THE PERFECTLY THOUGHTFUL AXIS CONCEPT IN THE POWER TOWER DESIGN ALLOWS MINIMAL TCP DISTANCE AND MAXIMUM MACHINE STIFFNESS. The POWER TOWER DESIGN impresses with its compact design and extreme rigidity. All components in the force flow are statically and dynamically optimized down to the last detail, thus ensuring perfect work results. The clear separation of all linear axes guarantees long-term dimensional accuracy of all axis drives and sustainably prevents tolerances from overlapping and thereby increasing. Thanks to the large footprint of the Y-tower and the unique DOUBLE BALL SCREW DRIVE, we always achieve optimal support for the drill beam in the TFZ and at the same time an extremely short distance between the swivel bearing and the tool center point (TCP distance), for maximum rigidity with large transverse forces.

Robust, long-lasting machine for individual part and small series production Very good accessibility to the processing unit and to the workpiece clamping Crane loading possible Up to 3 mobile tool rests Service and maintenance-optimized accessibility to all machine components Crane hook machine, therefore short set-up times OUR TBM mono IS THE SPECIALIST FOR INDIVIDUAL PARTS AND SMALL SERIES. SPECIAL FEATURES: VERY SMALL DRILLING DIAMETERS WITH A LARGE DRILLING DEPTH AT THE SAME TIME

TBM flex – special deep drilling and milling centers – deep drilling and milling in one machine Modular system for drilling and milling For individual part and small series production Peeling and rolling possible Processing of forklift forks, telescopic forks, aircraft landing gear parts, special screws, special cylinders.

THE MULTI-SPINDLE SHAFT DRILLING MACHINES OF THE TBM roto series ARE DESIGNED FOR PERMANENT PRODUCTION USE. THEY ARE PARTICULARLY DURABLE, EXTREMELY ROBUST AND GUARANTEE THE HIGHEST PRECISION: 24/7/365! TBM roto – shaft drilling machine for production For machining rotationally symmetrical workpieces such as gear shafts, camshafts, steering rods, common rails, standard parts... Customer-specific solutions, automation, handling, workpiece clamping, workpiece cleaning… Long-lasting machines for parts with the highest precision Additional units, features or modules available Optimized accessibility to all components for maintenance and service

used horizontal machining center – year of construction: 2007-2008 Product name: MFZ 2-3 Update Used 3-spindle horizontal 4-axis machining center Year of manufacture: 2007-2008 Painted in RAL1002 (sand yellow) or red-white Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (per machine without coolant system and accessories) X-axis travel: 300 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 300 mm Rapid traverse XY Z axis 60,000 mm/min 3 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm Chip conveyor Knoll (scratch belt conveyor in positioning variant across the machine) Knoll KSS system with paper belt filter and magnetic separator Flush gun Complete enclosure Tool storage (3 x 30 tools)