Milling - Import export

GMN high-speed spindles of the HC, HCS, UHS, HCT series are an essential component of highly-effective machining of various materials. Whether aluminum, steel or titanium, these spindles are optimally designed for all machining tasks which require performance, torque and speed. Using an oil-air or grease permanent lubrication, the spindle bearings operate in a secure fashion.

How can you improve manufacturing productivity? Does it make sense to invest in a new milling machine? Are you able to keep track of machine statuses during multiple-machine operation? With its comprehensive machine data acquisition (MDA) and intelligent process analysis capabilities, StateMonitor helps you optimize and bring greater transparency to operational processes. The software displays the production statuses of your machine tools in real time. Extensive notification and evaluation functions help you uncover hidden potential and improve efficiency. You maintain a constant overview that allows you to react swiftly to production disturbances. As a result, you avoid unnecessary downtime and bottlenecks while improving machine utilization and availability. Regardless of where you are, you can even access machine data on your smartphone or tablet. StateMonitor can connect CNCs that use the following protocols: HEIDENHAIN DNC, OPC UA, MTConnect, or Modbus TCP.

The world's leading milling system enables the removal of deposits, roots, limestone, as well as protruding pipe sockets and preparation before rehabilitation measures. This is made possible by the use of the variable guide cage and the corresponding tooling with different milling wheels. Based on the WaMax milling motor, the user has a wide range of assembly and application options. Also suitable for egg profiles!

Technical information: Disc milling cutters are ideally suited for machining long, deep grooves quickly and cost-effectively. It is also possible to incorporate disc milling cutters into a set and cut several grooves at the same time. Tool systems: The Zinner RC disc milling cutter can efficiently machine deep grooves with depths from 1.6 mm to 8.0 mm. If necessary, they can also be used for parting. The cutting tips of the RC disc milling cutter and be customised to meet almost every customer requirement. The SPM 03 disc milling cutter can cover a range of cutting widths from 8.0 -20 mm; this variant is equipped with left and right cutting inserts.

Technical information: In profile milling the contour of the milling cutter is transferred directly onto the work-piece. However, many contours are now incorporated into standard milling cutters and therefore special milling cutters are not needed.

The most common form of milling is face milling; an extremely wide range of tools can be used for this process, ranging from a HSS milling cutter through to high speed milling cutters with cutting inserts in many different shapes and geometries. Several points must be watched in high speed milling and therefore a progressive cut should be preferred. The entry radius is crucial and this should therefore be programmed on entry and exit. It is particularly important that the feed rate should also be reduced when entering the work-piece until the milling cutter is fully engaged. Tool selection FMA 01: a soft cutting milling tool with a large positive cutting geometry in the 50- 315 mm diameter range. Wiper inserts also provide the best surface quality. FMA 07: a new, highly economical milling cutter with 16 cutting edges for machining steel and grey cast iron. FMD 02: a top clamping system for changing inserts quickly and easily; it is also very economical thanks to its 12 cutting edges arranged on two sides. FMD 03: These milling cutters form part of our range for use in heavy roughing, deep cutting depths up to 17 mm and diameters from 125 - 400 mm.

Technical information: PCD, CBN and diamond coated milling cutters are best used for the machining of non-ferrous metals, cast materials and special materials. Polycrystalline diamond (PCB) is a synthetic, extremely hard composite mass of diamond particles randomly oriented in a metal matrix. It is manufactured under high pressure and temperatures from selected diamond particles. Because of its fundamental hardness, CBN makes it possible to machine steels with hardnesses up to 70 HRC. The ability of CBN to withstand high speeds and feed rates, along with its good tool life, stable inserts and a precision milling machine guarantee unequalled process reliability, performance and cost effectiveness.