Small batch production - Import export

The rapid change system EWS-Varia allows to set-up a modern CNC lathe or a turning milling center – and this flexibly. A tool change will just take 20 seconds, which is an unbeatable argument especially in small batch productions whenever it is about reducing the set-up time and thus increasing the productivity. The advantages, however, are also evident in large batch productions. Preset twin tools lie at the machine, thus significantly reducing the down-times. A further advantage is provided by the variety of adaptations; so the optimal tool clamping can be selected for each operation. The inserts available include: Collet chuck holders Weldon/Whistle Notch Milling arbors Morse tapers Hydro extension Shrink adaptations The most important advantage is certainly created by the easy handling. The inserts can be changed with just one hand without counter pressure by the spindle.

The laboratory vacuum shovel dryer DRUVATHERM® is a system provides reliable scale-up to production scales in the context of product and process development and can likewise be used for small batch production too. The Lödige laboratory vacuum shovel dryer DRUVATHERM® is a horizontal, batch vacuum dryer with a frequency-controlled mixing tool. This mixer consisting of mixing elements adapted to the process and arranged on a shaft according to a specific system - is installed in a cylindrical mixing drum equipped with a temperature control jacket. Rotation of the mixing unit generates a three-dimensional product movement, in which all of the product is constantly in motion. The contact frequency of particles with the heat exchange surface leads to shorter drying times. The chopper rotating at high speeds fitted to the side of the mixing drum is used to disperse the product . This leads to a significant increase in drying capacity and prevents moisture and temperature gradients.

The LSS-PV model was developed to serialize small product batches cost-effectively and according to the requirements of country-specific FMD guidelines. The products are fed manually. A transport system with product carriers guarantees a precise and continuously accurate alignment of the products. After the printing process performed by a thermal inkjet printing system (TIJ), the print data is inspected. If the inspection result is positive, the products are either collected on the collection table at the outfeed of the system or glide over an optionally available transfer plate into an outer shipping case. Defective products are reliably separated from the GOOD products by the product reject station. This process is verified twice in the PLC.

In fixture construction, we design, develop, build and construct all the resources you need as our customer in the manufacturing process. To develop individual solutions for your individual problems, we see as our task. Devices for large and small batch production mechanically pneumatic PLC controlled -> with queries by modern sensors for process safety in your production -> with simple, safe and understandable operation -> with comprehensive documentation, also in digital form. We manufacture for you: Assembly devices, machines and installations testers Universal cutting and shrinking devices robotic devices welding devices Recordings Robot gripper for instrument panels Cutting devices for profiles Devices for force and distance measurement

In our laboratory we have all options to supply you with tests, parts analysis and pre- or small batches productions. Our team of highly skilled experts will assist you, if you have any question about how to design your parts for optimal welding. In our plant in Heppenheim we have the option to do welding tests with all the welding methods we offer in order to give you the maximum reliability for your serial process.

SERVOLIFT laboratory blenders are ideal for producing small batches under production conditions.
This is possible through the container’s geometry, which is adapted from the large production blender. The knowledge gained from blending tests creates a reliable basis for later manufacturing. Parameters such as RPM and time can therefore be varied. Small size - large effect Technical description Compact blender, ideal for product and process development Operate on a control or touch panel Design and geometric relationships correspond to the large production blenders 
Also available as test and loan unit

Small quantities- Professional standards. Our laboratory and experimental breweries enable professionals to develop and test recipes, raw materials, and new products in small batches. Quality is also of major importance at KASPAR SCHULZ, which our references can all attest to: Renowned large-scale breweries such as Carlsberg, educational institutes such as the vocational college of Munich, and the leading malt house Weyermann ® all rely on SCHULZ brewing machinery when it comes to crucial issues such as testing, product development and training the next generation of brewers.

BORRIES stamping machines can be used in a workshop for single, small batch and batch production. They are adaptable for almost every deformable material. Because of the big usable stroke workpieces with different heights can be marked without any adjusting. The easy handling, the well-engineered construction and the large range of marking stamps offer a lot of different application areas and make the BORRIES stamping machines to an indispensable tool.

The EP-M260 is an industrial grade metal 3D printer that uses advanced metal powder bed fusion (MPBF) technology. It is capable of easily and quickly converting CAD data into high-performance, complex structure metal parts. The 3D printer is an ideal choice for medium sized parts and small batch production.