Automotive - Import export

With over 20 years of experience, we know the automotive industry very well. With our team of specialists, we take on project management tasks across the entire value chain, particularly in: Technical development: from the first idea, the first components, validation, change management to series production Sourcing and Purchasing: from supplier selection, supplier evaluation, contract award, supplier qualification, tool management, prototypes, fulfillment of contracts, to trouble shooting in the event of contract disruptions Logistics: from the first capacity check, milestone plan, securing deadlines, optimizing deadlines, pre-series, series start-up, securing supplies to inventory optimization Production: from production planning, process optimization, capacity management to the continuous improvement process quality assurance

Innovative manufacturing solutions for the production of light-duty to heavy-duty automotive components. Automotive components and engines considerably vary in size: from small 0.9L 2-cylinder through to 16L V-8 engines. To provide tailored solutions for these components, HELLER consistently focuses on manufacturing systems in modular design. In addition to the “classic” machining centres from the H, F and C series and the RFK/RFN/DRZ machines for crankshaft and camshaft machining, we are offering the following manufacturing solutions: Highlights Wide range of machine technology Model ranges in modular design From stand-alone machine through to fully automated manufacturing system Comprehensive manufacturing solutions Complemented by all services required for the operation of the machinery Advantages For flexible series production For maximum productivity For minimal piece-part costs For a significant reduction of unproductive idle times For highest availability

Mineral insulated thermocouples are thermo wires compressed in fire resistant magnesium oxide which ensures a high pressure resistance. Thermocouples type K are suited for the range -200…+1100 °C. The shock resistant construction assures a long life span.

Mineral insulated thermocouples are thermo wires compressed in fire resistant magnesium oxide which ensures a high pressure resistance. Thermocouples type K are suited for the range -200…+1100 °C. The shock resistant construction assures a long life span.

Mineral insulated thermocouples are thermo wires compressed in fire resistant magnesium oxide which ensures a high pressure resistance. Thermocouples type K are suited for the range -200…+1100 °C. The shock resistant construction assures a long life span.

Mineral insulated thermocouples are thermo wires compressed in fire resistant magnesium oxide which ensures a high pressure resistance. Thermocouples type K are suited for the range -200…+1100 °C. The shock resistant construction assures a long life span.

Mineral insulated thermocouples are thermo wires compressed in fire resistant magnesium oxide which ensures a high pressure resistance. Thermocouples type K are suited for the range -200…+1100 °C. The shock resistant construction assures a long life span.

Mineral insulated thermocouples are thermo wires compressed in fire resistant magnesium oxide which ensures a high pressure resistance. Thermocouples type K are suited for the range -200…+1100 °C. The shock resistant construction assures a long life span.

NTC temperature sensors coated with epoxy resin have a very low temperature tolerance classification and a wide measuring range of -40…+150 °C.

Wired NTCs have been specifically designed to measure high temperatures with an extremely short response time. Their minimal dimensions can be used in small measuring places and for fast temperature changes.

Glass-encapsulated NTCs have been specifically designed to measure high temperatures with an extremely short response time. Due to the minimal dimensions they can be used in small measuring places and for fast changes in temperature.

We produce hoses and technical hose products for many well-known engine and vehicle manufacturers in dimensions from 10 to 250 mm at any length and various working pressures. COUPLING Pressure-resistant hose elements as a straight connector or de-coupling element in pipelines for pressures up to 20 bar. SPIRAL HOSE Suction and pressure-resistant versions from -0.9 bar to +20 bar, with or without cuffed ends. Can also be laid in narrow radiuses. CHARGE AIR HOSE As an industrial hose, hose elbow or corrugated spiral hose for suction and pressure lines. As bellows with external metal rings in the pressure area. HOSE ELBOWS Stable shape connecting elements, either for suction and/or pressure in any geometry. Other versions and dimensions on request.

Support sleeves for reinforcing plastic components. Made of stainless steel with customised design. The bushings can be produced not only round but also oval as a deep-drawn part.

Clever designed contact probes, threaded probes, switch probes, step probes, push back probes - the perfect contacting solution for each application.

A very cost effective and compact potentiometric angle sensor with integrated power and reset spring. Available on request! For further information please contact: automotive@novotechnik.de, +49 711 4489-222 Automotive-Applications.pdf

We are experts in deep-drawn parts made of stainless steel, deep-drawn parts made of aluminium and other non-ferrous metals (including brass, copper and nickel silver). To produce your perfect component, we also have the option of using carbon steel, special nickel alloys (e.g. Inconel®), but also soft magnetic materials. Each material has specific properties that need to be taken into account in the forming process. We manufacture deep-drawn parts with a diameter of 2 to 80 mm and a length of up to 120 mm. We process material thicknesses from 0.05 to 2.50 mm. Pharmaceuticals and medical technology, industry, consumer and automotive: we are primarily active in these fast-growing sectors. We are not only specialists in deep drawing, but also know the industrial requirements and process chains. Depending on your requirements, we complement deep-drawing with numerous secondary finishing processes up to fully automated assembly systems.

Milling of complex components for automotive and mechanical engineering. Production of prototypes, test parts, small and large series according to data records, drawings, samples or specifications. Machining of cast and forged blanks. Attachment of decorative surfaces.

Application: E-gas, idle speed control The information detected from the pedal sensor are transmitted to the electric motor-driven throttle valve positionier via control and correction electronics. The current throttle valve position is measured by an integrated or adapted angle sensor. The idle controller regulates independent of the load the idling speed or the engine through the throttle position. This leads to an optimised fuel consumption. Automotive Applications.pdf For more information please contact: automotive@novotechnik.de, +49 711 4489-222

Cost-effective and compact potentiometric rotary sensor with integrated plug and return spring. Available on request! For further information please contact: automotive@novotechnik.de, +49 711 4489-222 Automotive-Applications.pdf

We offer a large number of materials used by the automotive industry. We will be pleased to supply you with raw and painted metals as well as automotive quality glass with or without ceramic coating. Do you wish to customize your test specimens by having a serial number applied to them? Then please contact us directly by phone or mail. All the plastic grades used in the automotive industry are available in the form of injection molded test specimens. Aluminum 6016 (with a thickness of 1.25 mm) Sheet steel grades DC06, DC04_HX420LAD+Z and DP600 Z140 on stock, further grades upon request Galvanized standard quality DX54D+Z100, DX54D+ Z140, DC04ZE50/50, DC04ZE75/75 (with a thickness of 0.8 mm); other grades upon request Higher-strength grades DP600+Z140 and HX420LAD+Z Die-cast aluminum, magnesium and zinc in various alloys Various steel or aluminum grades dimensioned for the impact test in accordance with ISO 11343 Laminated safety glass (LSG) and tempered safety glass (TSG)

Application: Position detection on hydraulic steering cylinders Robust customized sensor, NOVOPAD non-contacting inductive measuring principle. - magnetic field resistant - redundant for safety category 3 / PLd - non-contacting position detection - protection class up to IP 69K Automotive-Applications.pdf For more information please contact: automtive@novotechnik.de, +49 711 4489-197

Non-contacting, cost-effective NOVOHALL rotary sensor with integrated connector for automotive applications. Available on request! For further information please contact: automotive@novotechnik.de, +49 711 4489-222 Automotive-Applications.pdf

Compact, non-contacting NOVOHALL rotary sensor in redundant version for automotive applications areas such as carburetor, throttle, EGR valves, transmission gear or accelerator RSC3200 e 01.pdf Data sheet Automotive-Applications.pdf

Compact, non-contacting NOVOHALL rotary sensor with analog or PWM output signal for use in harsh environments, such as can be found in engine and transmission near automotive applications. Available on request! For further information please contact: automotive@novotechnik.de, +49 711 4489-222 Automotive-Applications.pdf

Very cost-effective potentiometric rotary sensor with integrated plug. Available on request! For further information please contact: automotive@novotechnik.de, +49 711 4489-222 Automotive-Applications.pdf

On requst: Non-contacting, cost-effective NOVOHALL rotary sensor with integrated connector for automotive applications.

Compact, non-contacting NOVOHALL rotary sensor in redundant version for automotive applications.

For our customers in the automotive and housing industry, we produce deep-drawn stainless steel pots with an integrated axle as a monobloc component. These are used in water pumps for electric vehicles. Our customer from the automotive industry needs pots with an integrated axle that holds a rotor. Up to now, the pot and axle have been joined in a centred manner by means of welding. The customer's wish was to produce a one-piece component to avoid welding. Deep drawing is the ideal technology for this. The size of the component required larger presses than were previously available. Therefore, we first developed tools as prototypes for larger presses on behalf of the customer. After practical tests at the customer's premises as well as at the end customer's, our client decided on a tool that was ideally suited for the production of the component in series.

Deep drawn cylindrical battery housings made of nickel plated steel Various standard sizes of cylindrical battery housings for edrive applications like 21700, 46800