Welding work - Import export

Stampling device for welding work ■ positioning, centering & clamping of metal part, with integrated part scanning The individuel customized solution will be performed according to customer specification!

Initial Situation: Inspection of a laser weld seam for pores and geometrical anomalies The production of a client in automotive industry is subjected to extremely stringent quality requirements. This is valid particularly also for the precision of laser weld seam of fine mechanical work. 100% inline supervision is required for the following task: A laser weld beam (width ca. 200µm) has to be verified with respect to the presence of pores and geometrical anomalies. Camera inspection performed until now turned out to be not stable. Therefore the client is forced to implement an improved monitoring process. The challenge The resolution required amounts to 4µm. The high gloss finished material and glossy laser weld seam may give rise to reflections, and the space for installation is restricted. A low form factor for the monitoring equipment is imperative.

Other information Series 2828 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every link Series 3838 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every link Series 4040 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 5050 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 1000 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 2928 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every other link Series 3938 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every other link Series 4140 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 5150 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 1000 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 4040HD Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 400 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 5050HD Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series R7728 Inner height hi: 32 mm Inner widths Bi: 50 - 300 mm bending radii R: 100 - 300 mm Pitch: 56 mm E-Tube, swivel lid Series R7838 Inner height hi: 42 mm Inner widths Bi: 50 - 300 mm bending radii R: 125 - 350 mm Pitch: 67 mm E-Tube, swivel lid Series R8840 Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Series R9850 Inner height hi: 80 mm Inner widths Bi: 75 - 462 mm bending radii R: 200 - 1000 mm Pitch: 91 mm E-Tube, swivel lid Series R8840HD Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 400 mm Pitch: 91 mm E-Tube, swivel lid Series R9850HD Inner height hi: 80 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Assembly tool for E4-series For the practical opening and closing of the E4 series. Big savings in assembly time Assembly tool for E4-series ATEX/ESD: Excellent match with special material igumid ESD (on request). "Mounted on the side" unsupported application possible High torsional stiffness System E4/4 proven in long travels Other information Series 2828 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every link Series 3838 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every link Series 4040 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 5050 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 1000 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 2928 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every other link Series 3938 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every other link Series 4140 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 5150 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 1000 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 4040HD Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 400 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 5050HD Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series R7728 Inner height hi: 32 mm Inner widths Bi: 50 - 300 mm bending radii R: 100 - 300 mm Pitch: 56 mm E-Tube, swivel lid Series R7838 Inner height hi: 42 mm Inner widths Bi: 50 - 300 mm bending radii R: 125 - 350 mm Pitch: 67 mm E-Tube, swivel lid Series R8840 Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Series R9850 Inner height hi: 80 mm Inner widths Bi: 75 - 462 mm bending radii R: 200 - 1000 mm Pitch: 91 mm E-Tube, swivel lid Series R8840HD Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 400 mm Pitch: 91 mm E-Tube, swivel lid Series R9850HD Inner height hi: 80 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Assembly tool for E4-series For the practical opening and closing of the E4 series. Big savings in assembly time Assembly tool for E4-series E-Chain® selection aids You can find the right E-Chain® quickly by entering concrete parameters and with the aid of a comparison table. Selection aids Installation instructions Joining, separating and opening of the E-Chain® and E-Tubes. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. E4/4 "Mounted on the side" - Travel distances over 200 m "Mounted on the side" - Travel distances over 200 m Extensive unsupported lengths for "side-mounted" applications Roller E-Chain® links available (with roller chain) Max. travel distance: 200 - 800 m High torsional stability Manifold interior separation potentials Large accessory kits Typical industrial sectors and applications RTG, quayside cranes, many other types of cranes Composting plants Gypsum, concrete, chemical and mineral plants, as well as agricultural plants Machine tools: unsupported, side-mounted applications Construction machinery ESD applications Heavy machinery Steel works Shipyards Welding plants ATEX/ESD: Excellent match with special material igumid ESD (on request). "Mounted on the side" unsupported application possible High torsional stiffness System E4/4 proven in long travels

Our tasks also include joint process optimization with our customers in order to enable more efficient production and thus a reduction in set-up and downtimes. Our spooling systems are a good example of this type of cooperation and continuous further development. We connect the strips using state-of-the-art welding technology and rewind them oscillating on a variety of spools Strip widths from 1.5 mm up to 60 mm Extension of the strip length to more than 200,000 meters in one strip depending on the material Individual laying widths from 100 to 400 mm Special decoiling racks with decoiling widths of 800 mm and maximum decoiling weights of 2,500 kg

• The leather mask is suitable for use in welding work, particulary in forced positions • The mask is made of soft cowhide • The welding glasses can be lifted up if needed • The glass holding frame is designed for removable lenses with 50mm diameter • A spring-loaded catch makes it easy to change the lenses • Also available as a version with additional neck protection

RK tube connectors – the flexible alternative to welded connections The clampable tube connectors from RK Rose+Krieger are a cost-efficient solution for the positive and ready detachable connection of a diverse variety of systems – without the need for drilling and welding. Depending on the field of application and the expected load, RK Rose+Krieger offers tube connectors made of plastic (Light Clamps), aluminium (Solid Clamps) or stainless steel (Robust Clamps). The Solid Clamps tube connector system also includes the RK monitor mounting for the fixation and ergonomic adjustment of monitors and touch screens used in industrial applications. Say goodbye to welding – that could be the motto of the clampable RK tube connectors The simple assembly technology of the clamping elements eliminates the need for time-consuming and cost-intensive drilling and welding work.

The self supporting, lightweight diaphragm construction made of stainless steel – with high mechanical strength and resistance to ageing – enables tanks with diameters of up to 50 m to be spanned. The stainless steel not only provides support but also seals off the tank and can withstand snow loads and high winds. The Lipp stainless steel diaphragm cover is corrosion resistant, gas and vapour diffusion tight and provides reliable protection against UV radiation and mechanical damage. The lightweight design of the diaphragm makes it ideal for covering volatile and explosive substances and prevents components from flying around in the event of an explosion. Prefabrication of the diaphragm at the factory eliminates the need for welding work to be carried out at the construction site.

DVK-HD® high pressure pipe couplings are perfect for a quick and well-priced mounting for pressure conveyors. They have the following characteristics: for outer pipe diameter from 60.3 to 206.0 mm length: 100, 150, 200 mm or longer metal casing made of aluminium AlMgSi 0.5 F22 massive aluminium clamps (double secured) screws M12 with massive threaded bars pressure-resistant up to maximum of 12 bar (see table) vacuum-resistant up to maximum of 0.8 bar (see table) circular version, therefore very easy to mount white EPDM gasket or nitrile gasket, temperature-resistant and food-safe optionally available with silicone gasket (-60°C to +200°C) Mounting these pipe couplings is safe and hazard-free because no welding works are necessary. They also can easily be dismantled – connecting pieces and pipes can be reused.

Particularly suitable for short-cycle-stud welding Particularly suitable for thin work-pieces Stepless, exact adjustment of welding current and time Ideal for mobile tasks Designed for welding on building sits Plain text on LC-display Operating interface: choice between 4 languages: German, English, French, Italian Shielding gas equipment: standard Self-diagnosis: overheating, short circuit control, failure and malfunction of pilot arc Microprocessor controlled Constant current regulation Repeat cycle lock Steel housing, powder-coated Interface for automatic components: optional Stud counter

The TTV 3000 is a real whirlwind on every construction site. This unit is a true professional: distinctive German industrial design with built-in carrying handle, shock-protected switch and stackable polyethylene housing. And all other features of the TTV 3000 are nothing to hide either. With its high-performance, encapsulated fan, this conveying fan which is as robust as lightweight can variably transport fresh air over long distances into adjacent storeys or shafts and exhaust polluted air over equally long distances. Those are ideal conditions for the required air exchange rates for ventilation during channel construction works or welding. Hoses of up to 38 metres in length can flexibly be attached to the blow-out or suction side of the TTV 3000 because this axial fan is equipped with the respective connections on both sides.

Particularly suitable for short-cycle-stud welding Particularly suitable for thin work-pieces Stepless, exact adjustment of welding current and time Ideal for mobile tasks Designed for welding on building sits Plain text on LC-display Operating interface: choice between 4 languages: German, English, French, Italian Shielding gas equipment: standard Self-diagnosis: overheating, short circuit control, failure and malfunction of pilot arc Microprocessor controlled Constant current regulation Repeat cycle lock Steel housing, powder-coated Interface for automatic components: optional Stud counter

Particularly suitable for short-cycle-stud welding Particularly suitable for thin work-pieces Stepless, exact adjustment of welding current and time Ideal for mobile tasks Designed for welding on building sits Plain text on LC-display Operating interface: choice between 4 languages: German, English, French, Italian Shielding gas equipment: standard Self-diagnosis: overheating, short circuit control, failure and malfuction of pilot arc Microprocessor controlled Constant current regulation Repeat cycle lock Steel housing, powder-coated Shielding gas equipment Interface for automatic components: optional Stud counter

The Ronix RH-1440 sheet metal locking plier is a quality product from the varied collection of Ronix hand tools and sheet metal pliers. This tool is used to hold and move sheet metal, bend the corners of workpieces, curve the edges of parts, and clamp and hold sheet metal to be welded while working. The Ronix RH-1440 8-inch sheet metal clamp is made from high-quality stainless steel. In addition, its wide, machined, standard-size jaws are designed to hold the part in position. The clamping force of this tool is evenly distributed, so the sheet metal is not damaged during transport

The used head protection textile resists liquide metal, sparks and slag. With these characteristics, it is the perfect addtion to our security cutting. in order to keep visual, thermal and dynamic effects of an arc when cutting under voltage cables to a minimum as possible . The heat protective cover protects flammable and temperature sensitive materials for welding- and shringking work. - Asbestos-free, free from hazardous substances - tissue from sicilia fiber, about 96% share of silica (amorphus Si02) - Suitable for temperatures up to 1300&°;C short term, continuous exposure to bis 1100&°;C - The product is not toxic. There is no ecologcially harmful effects known.

We recommend this laser welding machine especially for working on large molds. The laser arm has a range of almost 2.80 m. The highest working point is 2 m and the lowest is 80 cm. The laser system is positioned on the workpiece quickly, easily and with millimeter precision. With its highly movable arm and flexible, slim look, the ALFlak Max reaches (almost) every welding point. The areas of application of the ALFlak Max are wide-ranging: build-up and contour welding on large machine components and design components as well as on injection molding and forming tools.

This stable work table can be used with laser sources from 300 - 900 W, which are integrated in the work table. The modular design allows the use of various optics and focal lengths, so that you can optimally carry out your tasks. The system can be operated either manually - with our instantly responding joystick - and semi-automatically or automatically with the WINLaserNC software. When welding, workpieces are moved precisely on the three axes of movement of the work table. An axis of rotation is also available. The Z axis of the table lifts workpieces up to 450 kg. The laser and motion system are conveniently operated via the control console with an intuitive touchscreen. With the AL-TW you can weld without restricting the work area. This enables the processing of large workpieces. We support you with the implementation of the laser safety measures with our laser safety concept.

With the new ALO manual welding laser, you can either work manually or with an axis of rotation for circular welding. The working chamber is easily accessible via leather curtains, but the welding itself still takes place in the shielded laser safety area. The spacious working chamber can be loaded quickly through various openings, without opening doors: a large opening at the front ensures easy access to the welding chamber. The slots on the side enable the operator to position longer components in the machining area and to weld them in a laser-safe manner. Another passage on the bottom of the working chamber allows loading from below. The laser safe leather curtain offers certified laser protection so that the laser device can be placed in any work environment. The armrest is extremely comfortable - ensuring relaxed work. A lot of attention was also paid to good ergonomics. A high-quality extraction system with filter is integrated as standard.

Water-cooled PM MIG/MAG-welding-torches , optionally equipped with high-quality OLED graphic display. Available as PM 301 up to 330A, PM 451 up to 500A and PM 551 up to 650A. — Secure hold thanks to rubber inserts in the grip — The flexible ball joint makes it comfortable to work with, even in difficult spots Highlights of function torches: — Automatic LED lighting when welding torch is moved Display and adjustment directly from the workplace — Welding current and wire feed speed — Voltage correction — Program and JOB selection — Welding process switching 2-/4-stroke — Choke — Welding processes (standard, pulse, coldArc, rootArc, forceArc) Also supports the Xnet welding management software: — Selection of the welding task according to the welding sequence plan — Component management

EWM welding consumables for MMA welding Welders can choose between different stick electrodes with different coating materials to work with: — unalloyed steels — low-alloy heat resistant steels — high alloy steels — Copper-based materials — Cladding

Gas-cooled PM MIG/MAG-welding-torches, optional function torch with high-quality OLED graphic display. Available as PM 221 up to 250A, PM 301 up to 330A and PM 401 up to 450A — Secure hold thanks to rubber inserts in the grip — The flexible ball joint makes it comfortable to work with, even in difficult spots Highlights function torch: — Automatic LED lighting when welding torch is moved Display and adjustment directly from the workplace- — Welding current and wire feed speed — Voltage correction — Program and JOB selection — Welding process switching — Interferences and error messages — 2-/4-stroke — Choke — Welding processes (standard, pulse, coldArc, rootArc, forceArc) Also supports the Xnet welding management software: — Selection of the welding task according to the welding sequence plan — Component management

TIG welding torches, gas- or water-cooled from 150 A (gas-cooled) up to 400 A (water-cooled). — TIG welding torch with a highly flexible hose package — Ergonomic GRIP handle for a secure hold and ergonomic use — Excellent HF reliability — Ready to weld with tungsten electrode, gas nozzle and back cap

— MMA inverter welding machine with degaussing function and reversing switch — MMA /MMA pulse — TIG lift arc / pulse — GMAW (MIG/MAG) welding with Pico drive 4L or Pico drive 200C wire feeder — Arcforce, Hotstart, Antistick — CC / CV characteristics — Suitable for flux cored wire welding — Welding polarity can be reversed by pressing the button polarity reversing switch — Stick electrode/MMA cellulose electrodes: 100% safe for vertical-down welding

Maximum operating convenience, long service life and all pulse, standard and innovative welding processes optimised and included in the machine at no extra charge. The members of the Titan XQ family are taking a quantum leap in welding technology. Here, perfect weld seams are already pre-programmed for low- and highalloy steels and aluminium in all material thicknesses and all positions. Thanks to the many options and accessories for the Titan XQ puls series, you can put together your machine in the way that best suits you, your needs and your applications. An exceptionally long duty cycle of 100% at up to 350 A, for example, makes for effective working. Perfect welding becomes sustainable – 24 hours a day, 7 days a week.

Gas-cooled MIG/MAG welding torch with ergonomic grip and ball joint, anti-kink spring on welding torch as well as on connection. Can be connected to all machines with standard Euro torch connector. Type-related standard consumables M6/M8. Available in 4 variants: UM 15 G – DC CO2 180 A at 60% \ DC M21 150 A at 60% UM 24 G – DC CO2 250 A at 60% \ DC M21 220 A at 60% UM 25 G – DC CO2 230 A at 60% \ DC M21 200 A at 60% UM 36 G – DC CO2 300 A at 60% \ DC M21 270 A at 60% Available each with 3 metre, 4 metre and 5 metre hose package.

EWM welding consumables for MIG/MAG welding Welders can choose between different spool sizes with different wire diameters and materials to work with: — unalloyed steels — low-alloy steels — high ally steels — Nickel-based materials — aluminium alloys — Copper-based materials — Cladding

Water-cooled MIG/MAG welding torch with ergonomic grip and ball joint, anti-kink spring on welding torch as well as on connection. Can be connected to all machines with standard Euro torch connector. Type-related standard consumables M6/M8 UM 240 W - DC CO2 300A at 100% \ DC M21 270A at 100% UM 401 W - DC CO2 400A at 100% \ DC M21 350A at 100% UM 501 W - DC CO2 500A at 100% \ DC M21 450A at 100% Available each with 3 metre, 4 metre and 5 metre hose package.

— Inverter welding machine, DC — Very light-weight, only 4,7 kg – housing made of aluminium and impact-resistant plastic — Portable, shoulder strap — MMA and TIG lift arc welding — Cellulose electrodes: 100% safe for vertical-down welding — Welding of stick electrodes up to 4 mm — Pulsed MMA welding: — Especially suitable for root welding — Outstanding gap bridging with no sagging of the root side — Fine-flaked weld surface with a TIG look for final passes — Less finishing work thanks to less spatter — Ideal for difficult electrodes — Less distortion thanks to controlled heat input — Pulsed TIG welding with up to 2 kHz — Connection capability for remote control — IP23 spray water protected — Arcforce, hot start, antistick — Energy efficient due to standby mode — 3.5 m mains lead with 16 A earthed plug — Overvoltage protection: No damage to machine caused if inadvertently connected to 400-V mains voltage

EWM welding consumables for MIG/MAG welding Welders can choose between different welding rods with different diameters and materials to work with: — unalloyed steels — low-alloy steels — high alloy steels — Nickel-based materials — aluminium alloys — Copper-based materials — Hardfacing