Granulation of plastic materials - Import export

metal separator was developed for the examination of plastic granulates, ground material and powders for metallic foreign bodies. It is used in the injection molding and extrusion areas for slow-flowing material columns. Both the detector and the ejection unit have been specially developed for this area of use. This results in top performance data for precision, operating reliability and ease of cleaning. Failsafe storage of all system parameters Digital signal processing for best detection Process- and condition monitoring Standardised system for a wide area of use Robust construction for maximum lifetime Highest precision in long-term operation Fast ejector for minimized material loss Dismantle without tools All components are easily accessible

The JETBOXX® mini top-mounted dryers are particularly applicable where small material flow rates with the highest drying precision are required. Due to their compact design, the plastic granulate dryers can be mounted on the feed section of the injection molding machine without any difficulty. The dryers are available with a volume of 0,5/1,0/2,5/5/6/12/18 litres and can be optimally adapted to your requirements with a large number of options from the JETBOXX® system. Compressed air conveyors of one or two components with or without dedusting function are available. Filling by hand is also possible via hinged covers. The compressed air-based dryers are maintenance-free and provide professional functions such as: plastic-specific and throughput dependent dryer settings, database for plastics, conveying control, week timer, overheating protection, dew point measurement, speed dial programs, personal programs, and many more.

motan’s material selection stations assure that every desired connection of a material to a processing machine in your production process can be made quickly and reliably without contamination. Fixed pipe connections throughout the whole production process until the next material change ensures maximum security. METROLINK: the most advanced fully automatic material selection and distribution system.

Efficient, accurate material drying is a crucial element in the processing of engineering plastics to ensure impeccable product quality. The fully-insulated LUXOR CA S compressed air dryers provide a cost-effective solution for highly efficient continuous drying of all types of plastic granulate with material throughputs up to 25 kg/h. Dryers can be mounted directly on the throat of the processing machine or on an adjacent support frame.

The High Shear Mixer Granulator is designed to optimize the wet granulation process. Used to turn a fine-powder heterogeneous mixture into a uniform granulation, with increased particle size and higher density, offering proper flow and compactness properties, in a short time process and with repeatability. Innovative high-quality equipment certified by accredited entities. Fully designed and built in Europe following regulatory requirements and the GMP´s normative. MAIN FEATURES ■ Standard equipment with capacities ranging from 25 L to 1.400 L. [Other dimensions on request]. ■ In-wall design to be integrated into the cleanroom. ■ Manufactured in AISI 316L. ■ Mirror polished Ra < 0,5. ■ No contact top cover without supports in the container. ■ Bottom impeller and side chopper to guarantee the intensive mixing in a very short time period. ■ Control of endpoint by time or by Torque. ■ PLC + HMI for the control in manual and automatic mode, with recipe editing.

The Granulation Line integrates into a single frame and control panel all options for solid forms production process: ■ Mixing and Granulation: High Shear Granulator. ■ Drying: Fluidized Bed Dryer. ■ Calibration: Conical and Cylindrical Calibrators. It minimizes the space requested in clean-room, reduces the risks of cross-contamination, and gives maximum versatility to process development and scalability studies.

Colour masterbatches These are used for colouring plastic products. Additive masterbatches They ensure certain properties of the end products, such as UV stabilization, flame retardancy, antistatic properties or antiblocking. Combination masterbatches Contains both colorants and additives.

Black Granules

Plastic is a thermoplastic and belongs to the organic polyamidebased blasting abrasives. WIWOX® KS nature high-quality blasting and deburring medium is particularly suitable to treat duroplast and rubber components without damaging and matting them. Available in cylindrical or exact cubic shape, it is characterised by high impact strength, dimensional stability and extremely long service life. We also supply an antistatic agent for subsequent or sustained application in liquid form.

Clean factory waste nylons are "meticulously" sorted, separated, cleaned, crushed and filtered in the Granule Machine melt filter, then cooled, cut with a Macaroni Cutting Machine, and stored in the temporary stock area after bagging

Fatra, a.s. – the traditional plastic processing company in the Czech Republic – expanded its production facilities in 2015 by processing internal and external plastic waste on a new re-granulating line. We offer polyolefin re-granulates produced on modern re-granulating lines, plastic waste processing from PP, PE, PP/PE, EVAC materials, and plastic waste buyout.

PVC granulate is a semi-product designed for further industrial processing (extrusion / co-extrusion, injection, moulding, coating). It is made from mixtures of plasticized / non-plasticized polyvinylchloride and respective admixtures according to final use requirements.

Technical foils – foils from flexible PVC (PVC-P) manufactured from transparent and coloured, specially cut, printed material, with wide range of designs – applied in office and school haberdashery, health care, automotive, and packaging industry.

At Induplast we work with plastics for the food industry that have been approved by FDA regulations for contact with food products and we have engineering plastics with additives for metal detection that prevent contamination and guarantee traceability and compliance with migration limits. We also use high-performance machinery that allows us to obtain plastic moulds for food and food machinery, guaranteeing the best quality. 

METRO G is the most comprehensive and flexible material loader range on the market. It combines the best of two established material loader ranges – colortronic and motan. Whether simple or highly complex, METRO G’s modular building block system will provide you with an individual solution tailored to your needs.

The stations are supplied with a three-phase blower which is low-noise and maintenance-free. They also include a cyclone dust filter with dust collection bin and a PLC control for up to eight METRO SG HOS material loaders, eight METROMIX proportioning vales and four line-purging valves.

The three-phase conveying station can be used for a wide range of central conveying applications with a large choice of blower sizes. The three-phase blower is low-noise and maintenance-free. The station is available with a blower protection filter or optionally a cyclone dust filter with collection bin. The integrated VAC swift control is equipped with a 7“colour display which can operate up to 8 METRO swift HOS material loaders and up to 8 purging valves.

Cost-effective and efficient material conveying can be realized with METRO swift HOS material loaders. This improves the overall process management of your system. The plastic granules are transported quickly and cleanly into hoppers, drying bin or other dosing and mixing units and fed to the machine as required. This eliminates material wastage and keeps the work-space clean and safe.

The METRO SG HES range of single-phase material loaders enable processors to automate a key area of the production process cost effectively, bringing significant benefits for process management. Plastic granulate is conveyed quickly and cleanly to a processing machine hopper, a drying bin or a day bin as needed. The material loader is equipped with its own control, so that it recognizes when material is needed and automatically starts conveying. This keeps machines running and avoids costly downtime while eliminating material wastage, keeping the workspace clean and safe. The METRO SG HES range can handle throughputs of 15 to 200 kg/h.

Injection moulders for making very small parts are faced with the unique challenge of being able to dry just the right amount of material for their process. Operating in extremely critical production conditions, these smaller throughputs can present considerable problems. It is important to scale the drying to the size of the moulding machine. The LUXOR CA S 0.75 to 5 range of compressed air micro dryers is specifically designed for small material throughputs. The range comprises of a modular line of correctly sized drying equipment to help moulders meet the small tolerances without waste or contamination. These small dryers take factory supplied compressed air which is expanded to atmospheric pressure. This produces dry process air with a very low dew-point which is then heated to the required drying temperature. No desiccant is required.

LUXOR A series dryers with ETA-process® and ETA plus® energy saving technology are specifically designed for supplying dried plastic granulate for many different plastics processing applications. They have either two or three fully insulated stationary desiccant beds with separate process and regeneration blowers which provide consistently low dew-point air to the process, while reducing energy consumption. The advanced LUXOR A series consists of ten models with drying capacities from 80 to 2400 m3/h. Each advanced system dryer can be flexibly combined with all LUXORBIN A drying bins from 15 to 2400 litres. In addition, motan offers a range of extra-large drying bins with volumes from 3,000 to 13,000 litres. These are also available with gas heating. All motan system drying bins are made of stainless steel, are completely insulated, and have individual heating as well as temperature control.

LUXOR S dryers operate at maximum efficiency and with minimum operating maintenance. The opportunity to have multiple material bins connected to one dry air generator provides our customers with maximum flexibility and no interruption to production. Drying can continue while material is changed in any one bin, minimising loss of valuable production time during material changes. The compact LUXOR S series consists of five models with drying capacities from 40 to 160 m3/h. Each dry air generator can be flexibly combined with a combination of drying bins ranging in size from 15 to 600 litres.

The COMPACT swift dryers are designed with flexibility in mind. They offer an integrated solution, combining the drying and conveying of the raw material in one unit. The dryers are available in two versions and are each equipped with one drying bin of the size 80 or 150 litres and up to 2 hopper loaders with a capacity of 4 litres each. The COMPACT swift A dryer is provided with advanced functions such as dew point control and dry air conveying function with line purging. Thanks to a modern 7-inch colour display with touch screen, all conveying and drying functions can be shown and monitored in a user-friendly way. 16 user languages can easily be selected.

LUXOR HD hot air dryers offer the most effective way of conditioning moderately hygroscopic plastic granules for processing and removal of surface moisture. Pre-heating of raw materials stabilises the production parameters and reduces processing energy costs. motan‘s fully insulated LUXOR HD hot air dryers cover a performance range from 7 to 1100 kg per hour. The dryers can either be mounted directly on the throat of the processing machine (up to 150l) or on a support frame beside the machine.

Both the LUXOR E A and LUXOR EM A dryers with optional ETA plus® energy saving technology are specifically designed to supply consistently low dew-point air to one drying bin, while reducing energy consumption. The LUXOR E A dryer is designed for use with existing conveying systems or hopper loaders. Whereas the LUXOR EM A offers a machine dedicated solution with integrated dry air conveying for up to two processing machines and the drying bin. There are three sizes with drying bin capacities of 60, 100 and 150 litres. The LUXORnet controls utilise modern, flexible BUS-technology. As standard, the colour touch control manages the dry air generator, one drying bin and with the EM version, material conveying to one drying bin and two processing machines. The integration of dry-air conveying and material proportioning provides maximum flexibility and productivity.

Efficient, accurate material drying is a crucial element in the processing of engineering plastics to ensure impeccable product quality. LUXOR CA A series compressed air dryers with ETA­-process® and ETA plus® energy saving technology are specifically designed for supplying dried plastic granulate for many different plastics processing applications, with material throughputs up to 20 kg/h. Dryers can be mounted directly on the throat of the processing machine or on an adjacent support frame.

The new LUXOR swift 250 dry air generator offers the ideal price-performance ratio for standard applications in the drying of granulate. The LUXOR swift 250 has a dry air capacity of 250 m³/h. The dry air generator can either be operated with a single drying bin or combined with multiple preconfigured drying bins in your plant. The drying bins are available from 100l to 900l sizes. This gives you the maximum possible flexibility and an uninterrupted production flow. For more energy efficient drying, additional functions such as dew point control or return air cooling can be added. Versatile use Different drying bin sizes for different applications Thanks to motan’s automatic air regulation the drying process can be optimized. Different sizes of drying bins with integrated heating allow a wide range of applications with proven motan drying technology.

LDPE is the name of the product we produce. Polyethylene is a thermoplastic used in a wide range of products. It has a flexible structure. Chemical resistance is very good, therefore very preferred in the field of coating and protection. Good protection against heat and moisture. The insulating layer of coatings, tubes, cables is an example of their application.

Our company is the manufacturer of soft and rigid pvc granules. Our production is based on the TDS reports of our clients.