Die cutting - Import export

This is used for the manual cutting of the seamed edge.

Among the many services that we at Alaia Serramenti srl offer you there is also laser cutting. It is one of the most advanced technologies in the field of metalworking, which allows you to obtain very high quality results, precise to the millimetre. The latest generation laser cutting equipment present in our headquarters in San Cipriano d'Aversa allow us to create complex shapes quickly and completely efficiently, unlike what happens when traditional processing techniques are adopted, usually characterized by very long production times, With our technologically advanced machinery we are able to cut materials of any type and thickness, offering excellent services to different production sectors. For example, we have established important partnerships in the field of the production of components for industry and the creation of prototypes for design.

Cut-to-length lines for T-shaped panels Slitting and recoiling lines with automatic separators positioning Dedicated plants for pre-painted,? film-coated or other special materials (stucco-design, mesh, ground surfaces…) Special lines for panels production, with punching, shearing, roll-forming and bending Continuous punching lines Spool recoiling lines De-burring lines Combined lines with partial cut, where a part of the strip is recoiled for future use Machines for mass production or very flexible plants for small productions Cut-to-length and recoiling lines, with coils packaging stations. Customized and very enhanced productions, which integrate the sheet-metal processing with rotating turret punching (possibility of up to 24 different tools? a time, even in “multitools” solutions) or fiber laser cut.

Here are the latest news from our Research and Development department. Our customers always care about the minimum detail and try to optimize as much as possible costs and time. Here are some of the latest products developed thanks to them and together with them: Automatic solutions to reduce the number of operators on a line, for instance: AUTOMATICALLY POSITIONED SEPARATORS, for recoiling lines provided of automatic N.C. slitter. They move together with the slitting heads, exploiting the same concept. So, they have the same advantages: the operators are free for other tasks, it is possible to memorize recipes. Special products and needs, for instance:

Each line is carefully designed on the customers indications, starting from a general structure that is as follows: Coil car, motorized and with hydraulic lifting Decoiler, designed on demand and with the required capacity (up to 30 ton) Straightening group with one of the different precision straighteners or levellers we can propose. We have in our range also “cassette-system” levellers, for the quick exchange of the working rolls. They are particularly useful for those who have a big range of materials and thicknesses. Guillotine shear (start-stop or non-stop models) or flying shear. This last one allows the flying cut of the sheet-metal, without stopping or slowing down the passage of the material. The shear moves synchronized with the metal strip. The control equipment checks the material movement and automatically decides, according to the speed, to move the car that holds the shear.

High quality lapped Gleason gears that exceed the expectations of the most demanding customers are well within the capability of ITALGEAR who will implement their long developed experience in the field and develop the most effective Tooth Contact Area and motion curves of the bevel gear resulting into high precision and low noise in operation. Specific software such as CAGE and Kimos are used as well as strict controls of all the production steps are applied in order to replicate precisely the mathematical model of the tooth profile (software such as GAGE and Komet are used). The use of modern Gleason Phoenix CNC gear cutting machines and Klingelnberg and Remaut CNC lapping machines with a 100% gear final check in combination with vibration analysis, allow to obtain highquality lapped Gleason gears that will satisfy the most demanding customers

Electromechanical automatic mesh cutting and bending machine for the production of U, L, Zshaped mesh and sandwich panels. Mesh handling is guaranteed by clamps driven by electric servomotors. Max mesh width 1250 mm; Max mesh length 6000 mm.

Rebar cutting machine for fast bars cutting. Cutting antirepetitiveness system. Capacity 1 bar Ø 26 mm 100 cuts/minute

Rebar cutting machine with safety cutting system apt to process steel in bars. Cutting antirepetitiveness system. Capacity 1 bar Ø 36 mm (#11) 15 cuts per minute

Electromechanical mesh cutting machine. It cuts in two directions thanks to the two kW 3 cutting motors, a kW 0.75 press motor and a kW 0.55 feeding motor. It is equipped with Reinforced framework; Continuous shear cutting unit; Rubber inlaid meshpressing beam.

Integrated plant to cut and stock precut bars made of fast automatic straighteners with rollers (such as RETA) and coil processing up to Ø 20 mm. Pulling speed up to 300 m/min. The plant is fully customizable and modular thanks to a wide range of available accessories. Fast Coil change patented system of automatic horizontal wire change (Optional); Straighteners (horizontalvertical) with electronic and independent setting for double wire feeding; Cutting with Brushless motors with adjustable wire guide, fixed and mobile cutting blades; Rollers for the extraction of the last part of the coil; Teleassistance.

Electromechanical automatic rebar cutting bench equipped with 2 side folding pockets. MobiPocket allows the unloading and lateral discharge of bars greatly reducing the clutter. Besides being flexible and fast, its electromechanical technology ensures high accuracy; minimum noise production; reduced power and air consumption; reduced maintenance.

Electromechanical automatic rebar cutting bench with 6 transfer roller conveyors. The cutting bench 'BAT 6' represents the ideal solution for those working large numbers of smallsized orders and it is especially designed for civil housing. Thanks to 6 different chambers optimise processing of small orders even without the transfer unit. Besides being flexible and fast, its electromechanical technology ensures high accuracy; minimum noise production; reduced power and air consumption; reduced maintenance.

Electromechanical automatic rebar cutting bench with 3 transfer roller conveyors. Besides being flexible and fast, its electromechanical technology ensures high accuracy; minimum noise production; reduced power and air consumption; reduced maintenance.

Stationary bars measuring and cutting plant, with shear operated by servomotor. It has a second transfer rack parallel to the cutting unit. This way, cut bars can be placed on the whole length of the racks optimizing the use. This system enables a better cutting optimization, reducing the amount of scraps. Electromechanical feeding and cutting head; Feeding by means of servomotor; Console with graphic colored touch screen LCD 8’’.

Integrated plant to cut, optimize, stock and handle the bars, suitable for mass productions, based on a shear CGS 300, mounted on a mobile frame, with blade of 300 mm (12''), VMT measuring and cutting track to cut the bars to size and unload them on the right or left. In the VMT SUPERFAST version, the roller conveyors and the unloading systems are divided into two parts individually operated. This ensures a much faster working cycle.

DIMENSIONS AND WEIGHT A mm 340 B mm 465 C mm 495 D mm 640 E mm 440 Peso kg 22 PACKAGING DIMENSIONS Box dimensions 48.5x63x53 cm Total weight 25 kg Volume 0.17 m³

DIMENSIONS AND WEIGHT A mm 340 B mm 490 C mm 500 D mm 760 E mm 510 Weight kg 24 PACKAGING DIMENSIONS Box dimensions 51.5 x 70 x 63 cm Total weight 33 kg Volume 0.23 m³

Our staff, who are specially trained and kept constantly up-to-date with the latest developments, produce special and automatic machines, production lines and industrial plants, automation and handling systems, prototypes and newly developed machines, material handling and automation systems, equipment and lines. The on-site engineering department at the Nole plant provides specialist consulting on the production of ad hoc industrial machines and systems, which are designed according to customer requirements using advanced 3D design software. Below are some examples of machinery produced : Equipment for the production of foam rubber Automatic cutting lines for rubber Industrial washing facilities Drying ovens Inspection machines Newspaper sorting plants Polymer tempering plants Rolling mills for pasta and kneading machines

COMPLETE SLIDER Wheelbase 52.5 Diameter 24 Flexible 150

This machine opens cans of any type, having a can height between 50mm and 270mm. It is entirely made of stainless steel. Maintenance of the most exposed parts (blades and gears) is simple – there is no need for qualified staff. Cutting and opening of the can is done in a single movement using the same lever. Magnetic fittings keep the cover in place.

This machine opens cans of any type, having a can height between 50mm and 270mm (other dimensions available on request). It is entirely made of stainless steel. Maintenance of the most exposed parts (blades and gears) is simple – there is no need for qualified staff. Cutting and opening of the can is carried out in a single movement using the same lever. Magnetic fittings keep the cover in place. Electric motor 220V monophase 50Hz (380V 50Hz triphase, available on request)

Semiautomatic seam saw for the automatic cutting of any type of can. Features include electropneumatic operation of blades with adjustable advancement, total retraction of blades if the protective cover is opened, modular fittings for can blocking, CEstandard protection and high soundproofing. Mono or triphase motors available.

Called "Pansy", these Edible Flowers are suitable in the kitchen to color imaginative salads, make colorful sandwiches or decorate fruit salads and desserts. It is immediately recognizable due to the slightly scented petals and its numerous colors including purple, yellow, orange, white, celestine and blue with as many shades. Available in punnet or polystyrene of various weight.

Forged grass sickle. With plastic blade protection. Working width: 20cm.

Tool that allows you to perfectly cut the cheese into small slices and the rind, without creating waste and significantly reducing processing time. Professional cheese cutter, with very small dimensions, easy to position in any type of work environment.

For the cutting of hard and semi-hard cheese we offer a wide range of semi-automatic portioning machines suitable for cutting all types of gifts, ranging from counter machines to automatic lines. The automatic lines are supplied to a large part of the Italian and foreign GDO. In particular: Automatic, semi-automatic and semi-manual cheese cutting machines. Portioning machines, which allow you to accurately divide the cheese into slices of customizable size. Horizontal disconnectors, which perform the horizontal cut of the shapes. Automatic cleaners, to eliminate the impurities present on the rind of aged cheeses before cutting and packaging. Automatic graters, which allow to obtain a homogeneous and ready-to-use finished product. Flattening machines, to precisely cut the upper and lower plate of the forms, for packaging.

1. block magazine 2. hydraulic block tilter 3. pneumatic alignment 4. transport belt conveyor 5. sheet cutting station with automatic wire setting 6. bottom scrap collection 7. vertical cutting station with automatic wire setting 8. powered roller bed adjustable in width 9. down cutting station with automatic wire setting 10. powered roller bed 11. de-stacking unit 12. transfer roller bed 13. pre-crusher for scraps