Hard metals - Import export

The common roots shared with the Poppi Forging Industries provide ITALGEAR a facilitated access to the forging facilities of the Group and particularly the ability to source electrical upsetted parts with dimensions that are predetermined by specific software’s that allow minimizing the stock material hence resulting into superior quality and price effectiveness of the finished product. Gears of shafts and axle shafts, after their heat treatment, can also be finished with the use of the Skiving technology that makes use of specific hard metal hobbing tools that are PVD coated. The Skiving technology allows production of gears that combine a high quality finishing with reduced machining time and costs.

Cylindrical ground gears are cut by hobbing machines of the latest generation and finished by Reischauer and Gleason CNC grinding machines equipped with automatic loaders and special software that allow the correction of the twisting errors that may occur in helical gear and, with special ground cycles strategy minimizing noise of gears in operation. ITALGEAR can also make the finishing of the gears after carburizing heat treatment adopting the Skiving technology, which allows the precise finishing of gears through superfinishing of the teeth with a hard metal PVD coated hobs. The technology allows production of groundquality precise gears while reducing cutting time and costs effective at the same time. On request, ITALGEAR engineers can team up with the Customer R&D and suggest any appropriate measures to optimize the gear meshing in order to obtain low noise in operation.

Spinflanging rolls can be manufactured in steel using AISI D2 tools, in ASP23 and ASP30 sintered steels, with titanium coatings, hard chromium coatings, hard metal or ceramic heads. Imeta also manufactures complete spinflanging heads and complete sets of tools for Cevolani, FMI, Metal Box, LANICO and other spinflanging machines. Should the engineering drawings no longer be available, our Technical Office can provide a “reverseengineering” service for your tools.

BODY: Reinforced copolymer with chromed die-cast zamak hood ADAPTO ® chromed zamak WHEELS: Reinforced copolymer hard treads Type – H Lateral metal disks WITHOUT SAFETY BRAKE: With ADAPTO ® Ø 25 Code 649 WITH SAFETY BRAKE: With ADAPTO ® Ø 25 Code 533 THESE CASTORS ARE AVAILABLE ALSO IN CONDUCTIVE VERSION WITHOUT SAFETY BRAKE: With ADAPTO ® Ø 25 Code 640 WITH SAFETY BRAKE: With ADAPTO ® Ø 25 Code 230 BODY AND LATERAL DISKS STANDARD SURFACE FINISH: Bright chromed Code 470 WHEELS STANDARD COLOUR: Black Code 310 daN 35 STANDARD PACKAGING: Cardboard box cm. 40x27x48 h. Content: n.150 castors Plastic foil wrapped pallet holding 16 cardboard boxes cm. 120x80x110h

BODY: Reinforced copolymer with die-cast zamak hood WHEELS: Reinforced copolymer hard treads Type H Lateral metal disks WITHOUT SAFETY BRAKE: Code 697 WITH SAFETY BRAKE: Code 564 THESE CASTORS ARE AVAILABLE ALSO IN CONDUCTIVE VERSION WITHOUT SAFETY BRAKE: Code 096 WITH SAFETY BRAKE: Code 515 BODY AND LATERAL DISKS STANDARD SURFACE FINISH: Bright chromed Code 470 WHEELS STANDARD COLOUR: Black Code 310 daN 35 STANDARD PACKAGING: Cardboard box cm. 40x27x48 h. Content: n. 150 castors Plastic foil wrapped pallet holding 16 cardboard boxes cm. 120x80x110h