Machining of plastic materials - Import export

Other information IF -Design Award for Triflex®-Design Torsional movements possible Other information Installation instructions Joining, separating and filling of the Triflex®. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. Triflex® 332.16 Inner height hi: 16 mm Inner width Bi: 16 mm Bending radii R: 38 - 100 mm Pitch: 13.3 mm E-Chain®. 332.32 Inner height hi: 32 mm Inner width Bi: 32 mm Bending radii R: 75 - 250 mm Pitch: 25 mm E-Chain®. 332.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 100 - 250 mm Pitch: 30 mm E-Chain®. 332.75 Inner height hi: 75 mm Inner width Bi: 75 mm Bending radii R: 140 - 300 mm Pitch: 36 mm E-Chain®. 352.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 10 - 250 mm Pitch: 30 mm E-Chain®, snap-open 333.16 Inner height hi: 16 mm Inner width Bi: 16 mm Bending radii R: 38 - 100 mm Pitch: 13.3 mm E-Chain®. 333.32 Inner height hi: 32 mm Inner width Bi: 32 mm Bending radii R: 75 - 250 mm Pitch: 25 mm E-Chain®. 333.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 100 - 250 mm Pitch: 30 mm E-Chain®. 333.75 Inner height hi: 75 mm Inner width Bi: 75 mm Bending radii R: 140 - 300 mm Pitch: 36 mm E-Chain®. 353.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 10 - 250 mm Pitch: 30 mm E-Chain®, snap-open This modular, rugged joint system is suitable for: Three-axis movements for machines of any type For dirt-filled environments High tensile strength Where rectangular shapes are requested Completely closed - reliable protection against dirt and chips Combination of different bending radii and axes Connection and separation possible at any chain Flanged mounting brackets or brackets, galvanized steel Snap-open Series 352 and 353 Combination of Series 353/333 possible Typical industrial sectors and applications Machine tools Robotics Material handling system Plastics industry Construction machinery Vehicle manufacturing Medical equipment IF -Design Award for Triflex®-Design Torsional movements possible

- detects and separates any type of metal, loose or encapsulated - flexible integration into existing conveying systems independent of direction, quick and cost-effective -easy to operate - high-precision metal detection, extremely reliable - uncompromising safety, thanks to mesuSafetyPack

Tabletop manual bag sealers with manual closing and electromagnetic block. Impulse heat sealing (the resistance heats for a few seconds) with timer for adjusting the sealing time and a timer for adjusting the cooling time. The sealing cycle is indicated by an indicator light. Sealing bar length: mm. 300 - 400 and sealing width of 5 mm, maximum thickness weldable 0.20 mm(mm. 0.40 total). Suitable for sealing plastic polyethylene bags of medium thickness, polypropylene, light coupled polyethylene + aluminum / paper.

metal separator was developed for the examination of plastic granulates, ground material and powders for metallic foreign bodies. It is used in the injection molding and extrusion areas for slow-flowing material columns. Both the detector and the ejection unit have been specially developed for this area of use. This results in top performance data for precision, operating reliability and ease of cleaning. Failsafe storage of all system parameters Digital signal processing for best detection Process- and condition monitoring Standardised system for a wide area of use Robust construction for maximum lifetime Highest precision in long-term operation Fast ejector for minimized material loss Dismantle without tools All components are easily accessible

ME-ASD SERIES with 10 mm DOUBLE SEALING BAR BY IMPULSE WITH TEMPERATURE CONTROL Semiautomatic bench sealing machine with electric pedal and double impulse sealing bar with temperature control, (an electronic circuit prevents overheating and allows continuous operation), suitable for closing polyethylene, polypropylene, PVC, aluminum coupled bags, etc. The sealing bars are closed by means of an electromagnet with foot control. Timers for sealing and cooling control ensure maximum reliability on all types of material. The "cold closing" time allows the bars to remain closed for a time set by the operator and apply a pressure that reinforces the sealing. The ME ASD series sealers can in some cases be used for sealing advertising banners and creating pockets for fixing them.

The ME-FD double Impulse sealers with pedestal incorporate twin elements (top and bottom) for heavy-duty applications and can accommodate up to 0.5mm material. Makes a 5 mm wide seal and fuses the material from both sides. Ideal for sealing large heavy bags. Also equipped with slide switch to select single side sealing or double sides sealing. By having a foot control, the hands are free to feed the machine. Units come complete with pedestal, stand, adjustable working plan and adjustable foot control. The sealing time is adjustable with a timer and is indicated by a light. Easy and simple to operate. No pre-heating required. Maximum seal thickness 0,25 mm. (0,50 mm total).

Sealer machine designed for sealing of packaging of any size in the barrier material (polypropylene, paper and aluminum). Thanks to the small size and limited weight can be used in any place. The clamp sealing double hot bar is available with width mm. 200, mm. 300 and mm. 400 and the welds are repeatable, side by side, regardless of length. The temperature of the sealing bars is adjustable from 0 °C to 200 °C by a temperature controller positioned on the caliper.

• Heats up the compressed air up to 100 °C (212 °F) • Total avoidance of condensation • Simple and accurate temperature control • Easy to fix on control unit • Also suitable for dry ice blasting machines with CO2 pellets • For the cleaning of switch cabinets, thin metal sheets, electronic components

Semiautomatic table top version or with pedestal sealing machine with electrical pedal and double sealing impulse bar, (resistance to heat for a few seconds), suitable for closing envelopes polyethylene, polypropylene, PVC, coupled in aluminum, etc. The closing of the sealing bars by pressing the electric pedal with solenoid allows the operator to have both hands free. The timers for adjusting the sealing and cooling ensure maximum reliability of each type of material. Simple to use, requires no preheating. The double sealing bar (above and below) and the sealing of 5 mm. allows the closing of envelopes with thick, laminated bags and bellows. Through a selector switch, you can choose whether to use one or two sealing bars. Maximum solderable thickness 0.25 mm. (0.50 mm. overall). It's also available the model ME 6010 FDA / FDV with 600 mm sealing bars and 10 mm welding.

Table top sealer with electric foot pedal and impulse seal suitable for the closures of envelopes in heat-sealable plastic material such as polyethylene, polypropylene, PVC, etc. The foot pedal with magnet hold downd closure, allows the operator to have both hands free. Simple to use and does not require preheating.

Dual heat multipurpose. Hand held constant heat sealer. Ideal for sealing clam shells or for tacking. Supplied with a high and low temperature control switch and proportional temperature control system. To spot seal OPS, PSP, PVC, and EPS food container.

PORTABLE CONSTANT HEAT SEALER – SUPER CELLO ( for multi-layer bags) T Clamp sealers suitable for the sealing of large packaging in barrier material (polypropylene, laminated paper and aluminum) and polyethylene. Thanks to the power cable of 4.5 meters you can move easily around the product to be packaged. The clamp sealer performs a dual hot jaws over a length of 42 cm. The sealers are repeatable, one beside the other, without length limits. The temperature of the sealing bars is adjustable from 60 ° C to 250 ° C by a thermoregulator positioned on the caliper. The longitudinally knurled bars and coated with an anti-adhesive treatment are also suitable for welding polypropylene.

Impulse sealers MG 820 series, with 820 mm sealing bar and suitable for sealing polyethylene, pvc and polypropylene bags. They have a special timer for adjusting the sealing time based on the thickness and type of material. The MG sealers are complete with a manual cutting unit for the trimming of the sealed bags and/or the creation of bags from tubular reels (if the machine is equipped with a roll holder). The sealers bars must be closed manually by the operator and are automatically held by a magnet until the end of the cycle. There are special supports with mechanical pedal, for the manual sealing machine and with electric pedal for the sealing machine with motorized bar closing. Available models: MG 820: bench sealing machine with manual closing of the bars MGMI 820: bench sealing machine with motorized bar closing and electric pedal

Material:Carbon fiber Processing type: CNC milling

Impulse sealer with mechanical pedal and floor support for the closure of bags in plastic material heat-sealable, impulse sealing (resistance to heat for a few seconds) and timer for adjustment. At the end of the sealing is possible to trim the bag with the cutter installed on the bar. The open structure also allows you to install a coil on the back of the machine and to obtain envelopes of the desired length using the tubular film. The sealing head can be tilted up to 45 ° to allow the closure of the envelopes containing liquids or powders. Maximum thickness of 0.15 mm sealable . (0.30 mm. Overall)

ME-FDE SEALERS WITH DOUBLE MOTORIZED PULSE SEALING BAR AND TEMPERATURE CONTROL The new bench sealers with double impulse sealing bar and temperature control, allow the optimal sealing of any type of envelopes and sealable bags. The high pressure exerted by the motorized descent of the bars (0.7 Kg./cm2) allows perfect sealing even on very thick materials. The double active motorized sealing bar (heats above and below) and the 5 mm sealing they allow the closure of envelopes with high thickness, laminated and envelopes with bellows. In addition to sealing polyethylene, polypropylene, coupled paper, aluminum, pvc and medical bags, it also allows the sealing of advertising banners. To seal the banners, we recommend sending samples, without obligation, to carry out the sealing tests. Maximum sealable thickness 0.20 mm (0.40 tot). Timers for regulating the sealing and cooling temperature ensure maximum reliability on all types of material.

Effectiveness, productivity, precision, and durability are signature features of this engraving material. For indoor or outdoor use, mechanical or laser engraving, Gravoply™ Ultra is THE ultimate versatile material. Gravoply™ Ultra is ideal for a wide range of applications, particularly in following industries: industrial/electrical marking, signage, and security. Effectiveness, productivity, precision, and durability are signature features of this engraving material. The range that is available comprises 20 colors. Custom colors available - contact your local Gravotech office for details.

The versatile outdoor acrylic material Ideal for your outdoor signage and directional signs: Gravoglas™ 2-Plex™ Surface guarantees a high level of resistance to UV particularly in the textured version and ensures scratch-resistance. For modern, durable, and great looking signage, use Gravoglas™ 2-Plex™ Surface. Three finishes and 15 colors available.

Let your creativity flow! For your transparent outdoor signage, choose acrylic. It is a very resistant material that is relatively insensitive to fingerprints and scratches and can be used for laser CO2 and mechanical engraving and cutting on both the front and the back. Discover the cast version of acrylic for a modern yet resistant finish.

Engrave and cut quickly with precision Thanks to its surface layer of just a few microns, you minimize the work involved in post-engraving cleaning. Gravoply™ 2 ensures you obtain the perfect quality during engraving and mechanical cutting. Available in 26 colors, Gravoply™ 2 also offers a good performance during CO2 laser engraving. The surface layer of Gravoply™ 2 can be lazered but the engraving quality may vary depending on the color. Cutting in the vector mode is not recommended.

Gravoply™ Laser Laser materials: Plastics Flexibility and performance for indoor and outdoor applications • Excellent for indoor and outdoor signage • UV stable • Reduce inventory with one material for laser, rotary, indoor and outdoor needs

The multiple water quantity control system in modular design that is available in several versions fulfils not less than three requirements at the same time. It combines the advantages of the conventional water distributors, the impulse cooling systems and the continuously operating temperature control units while eliminating the disadvantages of each of these systems. The temperature control system disposes of up to 128 individually adjustable circuits and is suitable for the processing of polyolefins and technical thermoplastic materials. In case of the basic execution (itd B) the requested flow rate is adjusted manually and is then monitored by a flow meter and presented digitally and graphically on the central display of the control unit. In the standard execution (itd R) the water quantity is individually set for each circuit at the central operating unit and - if necessary - is readjusted automatically via a water quantity regulation valve within adjustable limit values.

AIR- AND WATER COOLED COLD WATER UNITS gwk chillers in the sklc series are air-cooled compact cold water units with integrated condenser gwk chillers in the skw series are water-cooled compact cold water units cooled with external cooling water These chillers are equipped with screw condensers; the power regulation of the capacity to be dissipated is continuous. Water-cooled cold water units in the skw series with low coolant content can be operated very efficiently and are preferably used when the available cooling water from gwk cooling towers, gwk free cooler systems or customer-provided supplies has a higher temperature level than required for the production process but is available inexpensively..

Whenever the process requires high temperatures and the advantages of water as heat carrier (best heat conductivity properties, inexpensive, low viscosity) are to be used, this construction series is the best solution. Absolute reliability, high regulating accuracy, easy operation and a favorable price /performance ratio: apart from the versatile performance features a modern temperature controller has to fulfill, these are the key criteria for the temperature controllers teco wh/whx. As one-circuit and multi-circuit units, our modular temperature controllers in the teco whx series cover a wide performance spectrum. Heating capacities of 12 to 600 kW, max. possible cooling capacities up to 1460 kW* and pump flow rates of max. 200 m3/h are impressive basic data of these technically sophisticated temperature controllers for operation with compressed water up to 220 °C.

HIGH PERFORMANCE TEMPERATURE CONTROL DEVICE WITH HIGH COOLING CAPACITY, HIGH FLOW RATE AND REDUCED ENERGY CONSUMPTION. Due to the design, dimensioning and selection of the used components, enersave temperature control systems are the most efficient systems on the market with the highest flow rates at operating point. In the selection series we used the most frequently selected equipment features and heating performance of the proven premium series advanced. The protemp selection temperature control unit is particularly suitable for the supply of multi-circuit water distributors and is designed for the display of up to 6 external proflow temperature control channels.

Lime and corrosion are hidden cost factors. Inevitably, these two “enemies of temperature control channels” prolong the cooling time, reduce the process safety and have a negative influence on the parts’ quality. The problem occurs insidiously in each plastic processing company, because lime and corrosion gradually build an insulation layer in the cooling channels and are thus responsible for a deteriorating heat transfer. Often the problem is not recognized until the demanded parts’ quality cannot be achieved any longer or if the complete system breaks down. The effect of cleaning the cooling channels of an injection mould is a reduction of cooling time up to 40 % (in individual cases even more), depending on the amount of deposits. The latest development, easy to use by the processor himself, is moldclean, a compact appliance which cleans polluted cooling channels in injection moulds and heat exchanger systems.

With the decentralised solution, gwk adds a machine series that offers a high level of flexibility for numerous applications to its portfolio. The customer can individually and precisely set the ideal cooling water temperature for every production machine and for every process in production. Thanks to the direct connection to the consumer, there are no thermal losses, but instead a high flow rate and constant pressure. The weco wd series consists of easy to operate plug&play machines that can easily be installed and commissioned. Three processes can be run with the solution: Free cooling, refrigeration process for low temperatures down to -5°C and temperature control up to 90 °C –everything can be chosen as desired. There is a total of four models with cooling powers between 14 kW and 36 kW (at 15 °C feed flow temperature) and heating powers between 9 kW and 36 kW.

The integrat 80 is used for the modular temperature control with water up to 140°C in the basic version with up to six temperature control circuits to be operated completely independently of each other. The basic version can be expanded with extension columns and up to 24 temperature control modules. As an option, the temperature control circuits can be extended with the 4-way distributor vtc with flow and temperature measurement. Thus, a maximum of 96 temperature control circuits can be monitored with the vtc 4-way distribution system. In conjunction with the standard heating control system used as standard, a homogeneous temperature profile on the mould cavity surface is achieved in an extremely energy-efficient manner, as well as with constant cooling by using a motor valve. As an option, the pumps can also be operated with frequency control unit. This improves the procedural results and contributes to energy savings.

Dynamic mould temperature control is a temperature control method that allows temperature variations within the cycle and is also known as “variotherm temperature control”. While this method has been known for almost forty years, it has only undergone a dynamic development in the last few years. This is due to the increasingly exacting quality requirements of consumers (e.g. prevention of visible joint-lines, gloss variations and other surface defects) and the use of plastic materials in new applications. When a temperature control system is selected it is important to mind that it matches exactly with the application and that the economic benefit justifies the technical efforts as well as the energy consumption.