Brazing and welding - Import export

Turn Table, precisely provide to welding by turning clockwise or counterclockwise of parts connected to it horizontally. It also enable movement in the rotation axis. . The work table is operated with a T-slot turntable to ensure that the workpieces are fully fixed to the work table. It is designed with the aim of increasing efficiency, eliminating the need for welding in difficult positions and considering ergonomics of employees.

"Argon-arc welding Electric arc welding Gas metal arc welding Arc welding"

Particular challenges To correct the effect of the tolerances of the parts, the welding robots path in conventional applications is usually adjusted, by means of a time consuming manual correction (teaching). The warping effect caused by the thermal expansion however cannot be compensated this way. For this purpose, QuellTech offers a perfectly tailored seam tracking solution, which is based on a QuellTech 2D-Laserline Sensor of the Q4 family. The method consists in measurement of the real position and width immediately ahead of the welding process. The laser sensor captures the real dimension of the weld bead, and the software used for this process simultaneously sends the nominal position to the robot. The robot performs a correction movement in X or Z position according to this measurement. This way not only the deviation caused by tolerances, but also the warping effect can be compensated – and the weldment takes place exactly at the required position.

QuellTech Solution For this purpose, QuellTech offers a perfectly tailored seam tracking solution, which is based on a QuellTech 2D-Laserline Sensor of the Q4 family. The method consists in measurement of the real position and width immediately ahead of the welding process. The laser sensor captures the real dimension of the weld bead, and the software used for this process simultaneously sends the nominal position to the robot. The robot performs a correction movement in X or Z position according to this measurement. This way not only the deviation caused by tolerances, but also the warping effect can be compensated – and the weldment takes place exactly at the required position. The QuellTech 2D-Laserline Sensor is specially prepared to the highly disturbing ambient light from the weld process. It can be cooled and protected from weld spatter, so this model proves to be particularly adequate for operation in the harsh environment of the welding process.

The IST AG 300 °C Pt Temperature Sensor Series offers an excellent long-term stability and fast response time with low self-heating within a temperature range of -200 °C to +300 °C.​ The sensors offer a stable performance at a low price and are available with Au-coated Ni-wire which makes them ideal for soldering, brazing, crimping and laser welding. Furthermore, the 300 °C Pt Temperature Sensor Series can be customized to fit application-specific requirements e.g. wire lengths or lead wire diameters. ​The IST AG Pt temperature sensors up to 300 °C are also available with: — Metallized backside — Inverted or perpendicularly bended wires

The IST AG 300 °C Pt Temperature Sensor Series offers an excellent long-term stability and fast response time with low self-heating within a temperature range of -200 °C to +300 °C.​ The sensors offer a stable performance at a low price and are available with Au-coated Ni-wire which makes them ideal for soldering, brazing, crimping and laser welding. Furthermore, the 300 °C Pt Temperature Sensor Series can be customized to fit application-specific requirements e.g. wire lengths or lead wire diameters. ​The IST AG Pt temperature sensors up to 300 °C are also available with: — Metallized backside — Inverted or perpendicularly bended wires

The IST AG 300 °C Pt Temperature Sensor Series offers an excellent long-term stability and fast response time with low self-heating within a temperature range of -200 °C to +300 °C.​ The sensors offer a stable performance at a low price and are available with Au-coated Ni-wire which makes them ideal for soldering, brazing, crimping and laser welding. Furthermore, the 300 °C Pt Temperature Sensor Series can be customized to fit application-specific requirements e.g. wire lengths or lead wire diameters. ​The IST AG Pt temperature sensors up to 300 °C are also available with: — Metallized backside — Inverted or perpendicularly bended wires

The IST AG 300 °C Pt Temperature Sensor Series offers an excellent long-term stability and fast response time with low self-heating within a temperature range of -200 °C to +300 °C.​ The sensors offer a stable performance at a low price and are available with Au-coated Ni-wire which makes them ideal for soldering, brazing, crimping and laser welding. Furthermore, the 300 °C Pt Temperature Sensor Series can be customized to fit application-specific requirements e.g. wire lengths or lead wire diameters. ​The IST AG Pt temperature sensors up to 300 °C are also available with: — Metallized backside — Inverted or perpendicularly bended wires

The IST AG 300 °C Pt Temperature Sensor Series offers an excellent long-term stability and fast response time with low self-heating within a temperature range of -200 °C to +300 °C.​ The sensors offer a stable performance at a low price and are available with Au-coated Ni-wire which makes them ideal for soldering, brazing, crimping and laser welding. Furthermore, the 300 °C Pt Temperature Sensor Series can be customized to fit application-specific requirements e.g. wire lengths or lead wire diameters. ​The IST AG Pt temperature sensors up to 300 °C are also available with: — Metallized backside — Inverted or perpendicularly bended wires

The IST AG 300 °C Pt Temperature Sensor Series offers an excellent long-term stability and fast response time with low self-heating within a temperature range of -200 °C to +300 °C.​ The sensors offer a stable performance at a low price and are available with Au-coated Ni-wire which makes them ideal for soldering, brazing, crimping and laser welding. Furthermore, the 300 °C Pt Temperature Sensor Series can be customized to fit application-specific requirements e.g. wire lengths or lead wire diameters. ​The IST AG Pt temperature sensors up to 300 °C are also available with: — Metallized backside — Inverted or perpendicularly bended wires

Material: Carbon steel: S235JR, S355JR Stainless steel: SS304, SS316 Aluminum alloy Process: Flame/plasma/laser cutting Punching/bending CO2 welding Machining Application: Agricultural & farm machinery Off-shore industry Construction equipment General machinery

Size 1200*500mm

Part size 400*400*500mm laser cutting, flame cutting the sheets and then welding,finally wet painting

Novelty Steel is an experienced fabricator of structural steel fabrications for plant constructions such as Bulk Handling Equipment, HRSG plants, Steel and Wood Industries. Some examples of the fabrications are: Steel Silos and tanks Inlet Ducts and Silencers Stair Towers Bunkers and Hoppers Pipe Supports Exhaust Stacks Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards of the production. Novelty Steel has adapted EN 1090-2 standards into its manufacturing processes supervised by experienced quality management team.

Novelty Steel Designs and manufactures various steel frames for various structures and machinery. We produce bespoke steel frames based on the client drawings and preferences. Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards of the production. Novelty Steel has adapted EN 1090-2 standards into its manufacturing processes supervised by experienced quality management team.

Your expert in welding technics like MIG, MAG, WIG, resistance spot & stud welding, e-welding, welding robots For the returning serial welding tasks, 2 gantry welding robot system are available. With a machining length of up to 8 meters (26,2 ft), we can lealize complex customer requests thanks to 10 treatment axis performance. We are authorized to weld structural steelwork in accordance to EN1090

ROTAWELD is our platform to cover a wide range of applications requiring circumferential seam welding. The precision servomotor rotation axis combined with our advanced control system form the basis for the production of accurate and repeatable circumferential seam welds. Machine sizes, part holders, welding equipment, torch holders and any additional positional axes are designed specific to the customer and their products.

High quality, productive longitudinal seam welding calls for the utilisation of advanced, superior technology. This enables us to us to protect and expand our market position despite increasingly fierce competition. Our ELENA® longitudinal seam welders provide unsurpassed technology for welding of longitudinal metallic seams.

The mta OEM soldering robot for integrator can be used for semi or fully automatic operations of selective point to point soldering from above. Thanks to its unique concept, the OEM robot is delivered to the system’s manufacturer with a process guarantee. The OEM robot can be equipped with any of mta’s soldering heads: soldering iron, induction, microflame; except for the mta MLH45 laser head. The 3 or 4 axes of the OEM robot are fully programmable through the mta-MotionEditor software, including soldering parameters such as: Solder quantity, wire feed speed, preheating/postheating times, automatic tip cleaning cycle intervals and other parameters for each soldered point. With its flexible and modular concept, the OEM robot can be fully and easily integrated into a production line.

As a complement or an alternative to wave, mini-wave and traditional selective soldering techniques, the MPS700 bottom side selective soldering machine provides maximum accessibility and meets mass production requirements of quality, reliability and cycle times. The iron head is equipped with a powerful heating element and a high precision wire feeder. The solder point positions are adjusted using a compact vision system close to the iron head. A 4-axis system guarantees quick and precise movements. The MPS700 can be equipped with mta classic soldering iron head and MSH150 soldering iron head.

Stampling device for welding work ■ positioning, centering & clamping of metal part, with integrated part scanning The individuel customized solution will be performed according to customer specification!

The laser MRC500 is the larger robotic cell that supports point to point laser soldering from above. The standardized platform is based on a flexible and modular concept that can be adapted to a range of processes from fully-automated in-line to stand-alone semi-automated processes. The frame of the laser MRC500 is designed to ensure the safety of the operator during the laser soldering process. Furthermore, it also provides maximum accessibility to the working area. The laser robotic cell is only equipped with mta MLH45 laser head. The main features of our laser MRC500 include: Welded frame construction 3-axis Cartesian robot 500x500mm working area Industrial PC controller with Embedded Windows® operating system Intuitive menu-driven mta MotionEditor software

MRC500 soldering platform for robotic soldering from above is a free-standing machine cell. Our design engineers purposes-built the MRC500 for soldering applications then standardized the design. We purpose-built our own platform so we would not need to compromise functionality based on the limitations of third-party equipment. Standardizing the design offers three primary advantages. It is well-proven, available faster, and costs less than-off custom designs. Although the design is standard, it is highly flexible. We designed the mechanical structure to work with a wide range of process equipment, material handling, and guarding systems. In its basic configuration, the MRC500 is a free-standing, semi-automated machine. At the other extreme, we can outfit it with SMEMA conveyors, collaborative robots, turntables, and many other systems.

The TR300 is mta’s table-top soldering robot platform. This robot is purpose-built and standardized for semi-automated applications that require point-to-point soldering. The table-top platform is a cost-effective solution to automate existing hand-soldering processes without the cost of fully-automated systems. Automating the solder process has several advantages over hand soldering. It produces highly consist joints, improved quality, higher throughput, and it requires less skill and training than hand soldering. This table-top soldering robot platform is also ideal for applications where human dexterity is required to position the parts. This is because operators can load and unload the parts in offline fixtures to minimize machine downtime. Because the TR300 is a purpose-built solution, it can support any of mta’s soldering heads without compromise. The ball-screw axis and motors provide fast repeatable motion.

Swept outlet similar to ANSI B 16.19 / ANSI B 36.10 Swept outlets in pipeline construction A swept outlet is used in pipeline construction just like a welding outlet, a socket welded outlet or a threaded outlet for a 90 ° branch. A swept outlet is an alternative to the T-piece / red. In comparison to the T-piece / Red.Tee, the installation effort for a swept outlet is lower because only one hole has to be drilled into a pipe. The swept outlet can then be welded into this hole. A swept outlet differs from a welding outlet in the type of welding. While a welding outlet is only placed on the run pipe and then welded, a swept outlet is welded directly into the run pipe. Ideal stress distribution Swept outlets were developed in order to achieve the best possible stress distribution for internal pressure and pipe forces. Due to the favorable voltage level, swept outlets are often used in highly stressed pipes in the oil and gas industry.

Numerous designs available at short notice Support-free assembly Nipple outlets (MSS SP 97) have been specially developed for support-free assembly. Nipple outlets are available with different ends. Smooth or beveled ends are used for welded connections, while the ends have an external thread for screw connections. We can deliver nipple outlets with NPT thread according to ASME B1.20.1 from our warehouse. We can deliver nipple outlets with BSP / T threads according to ISO 7-1 and BSP / P threads according to DIN ISO 228 with short delivery times. Standards and special requests We deliver nipple outlets in different wall thicknesses (STD, XS, S 160 & XXS and special wall thicknesses) as well as in all common materials. If required, we can also supply special materials. Technical specifications You can find more details, technical data and dimensions in our data sheet "Nipple outlet" in the download area.

Numerous designs available at short notice Branch connections on straight pipe sections Lateral outlets are used for 45 ° branches on straight pipe sections. Other departure angles are possible on request. Standards and special requests We deliver lateral outlets in two pressure levels (3,000 lbs and 6,000 lbs) and in all common materials. If required, we can also supply special materials. Technical specifications You can find more details, technical data and dimensions in our data sheet “Lateral outlets” in the download area. We will be happy to provide you with information on special dimensions and custom-made products on request.

Elbow outlets for 90 ° bends 1.5 D Up to 2 “elbow outlets fit on elbows of all diameters mentioned in our data sheet (see download area). Larger branches are manufactured precisely for the respective arch diameter. Standards and special requests We deliver elbow outlets in two pressure levels (3000 lbs and 6000 lbs) and in all common materials. If required, we can also supply special materials. Technical specifications More details, technical data and dimensions can be found in our data sheet "elbow outlets" in the download area. We will be happy to provide you with information on special dimensions and custom-made products on request.

Straight from our warehouse We have around 150 different versions of Socket Weld Outlets (ANSI B 16.11 / MSS SP 97) in our extensive warehouse in Kamen. We can deliver to you at short notice at any time. We only deliver goods of European origin. Standards and special requests We supply socket weld outlets in two pressure levels (3000 lbs and 6000 lbs) and in all common materials. We can also supply special materials on request. Furthermore, socket weld outlets differentiate between reduced and full branches. Express service We can deliver socket weld outlets in stock to the customer within Germany the next day if the order is received by 11.00 a.m. Simply specify when ordering if you would like to use this express service. Technical specifications More details, technical data and dimensions can be found in our data sheet “Socket weld outlets” in the download area. We will be happy to provide you with information on special dimensions and custom-made products on request.