Continuous casting - Import export

All our peak and ductile casting materials are imported and produced by continuous casting method. Gray and nodular cast iron bars produced by continuous casting method were started to be used from the 1960s and at the end of the stages they have been through, they have found a wide range of usage from glass industry to automotive, hydraulic parts from oil refineries, gear manufacturing to general machinery parts. The most important reason for its use, along with its wide range of advantages, is that it is economical at various ratios, depending on the sectors and the places of use, by minimizing production costs and the costs incurred due to tool wearing. Its structure is homogeneous, tightly grained and at similar hardness. Its mechanical strength is high. Its impact and wearing resistance is high. Its production with sawdust saves 50% time. It has high resistance to hydraulic and pneumatic pressures.

We present below some of the alloys we produce, listed by family (bronzes, brasses, Aluminium bronze, Copper and Nickel-Aluminium bronzes) as well as their approximate equivalent spcifications. They constitute only a few examples of our manufacturing potential, so please enquire to our specialist team for all of your requirements.

We manufacture rough or fully machined continuous casting moulds in pure copper

As a specialist of aluminium bronze we provide side solution to sand casting : - continuous casting, - forgings - centrifugal casting in a wide range of aluminium bronze grades

Pik casting is a casting method used in industrial applications that require excellence, durability, and high precision. This specialized casting technique involves melting the metal at high temperatures and injecting it into molds, followed by cooling to achieve the desired shape. Pik casting is a method that provides superior performance in the production of parts with complex geometries. Pik casting offers a unique combination of advantages. The use of metals with high melting points enables pik casting parts to withstand extreme temperatures, pressure, and wear. This method allows for the production of parts with exceptional mechanical properties such as high strength, low weight ratio, and high hardness. Additionally, pik casting enables achieving high tolerance levels, ensuring surface quality and geometric precision of the parts.

LUNKERIT L 303G is an exothermic insulating covering powder for all kinds of steels, cast steels and gray cast irons. Used for continuous casting, conventional casting

8% lighter than forged steel Machining allowance reduced by 30% 45% reduction in comprehensive cost Tool saving 45%-60% In 1999 Hengong independently developed the first continuous casting line. Compared with other materials, the continuous casting product has fine mic ro-matrix and high yield witho ut internal defect. Currently, Hengong is the major production base of continuous casting iron in Asia. Advantage against forged steel: 8% less weight, 30% less stock allowance, 45% less labor cost, 70% tooling cost.

The purchase of Aluminium alloy billet is an option available to our customers from our on-site Cast house. The billets are cast by conventional direct chill semi-continuous casting using float-dip tube technology. The subsequent homogenisation takes place in one of our two homogenising ovens. We are able to offer short lead times for machined billet in smaller quantities than would otherwise be available. With the wide range of alloys and dimensions we can offer, we will surely find a solution for you.

The ES Thermal Imaging System for Sheet Extrusion from Fluke Process Instruments features a variety of linescanning systems that provide continuous, accurate and real-time thermal images and temperature measurements for moving processes and product. Each system comes in a wide choice of spectral and temperatures ranges to accommodate a variety of applications. The series also features dedicated hardware and software options, which have been created specifically for specialized applications and industrial environments. The ES Thermal Imaging System is ideal for continuous web applications such as hot strip mills, continuous casting, glass wool production, laminating for both glass and plastics and more. MP Linescanner With scan speeds up to 300Hz and the ability to scan up to 1024 data points in a single scan, the MP Linescanner Series can provide a complete picture of even the highest speed manufacturing processes. Additionally, with a 90° field

For the steel and aluminum industry, Micro-Epsilon offers innovative measuring and inspection systems for thickness, profile and surface measurements. Performance and quality, as well as reliability of products and services have made Micro-Epsilon one of the leading suppliers of inspection systems for optical thickness measurement used in the metals industry. Our non-contact thickness measuring systems are used wherever high-precision thickness monitoring is required for control and quality assurance. Both in hot rolling mills, in continuous casting plants and in cold rolling mills and service centers, the Micro-Epsilon measuring systems operate reliably and with maximum precision. Numerous, successful installations in 13 countries around the world in milling lines and processing lines speak for themselves.

Occasionally also these terms are used for cartridge heates: heating cartridge, insertion heaters, spiral cartridge heaters. As a rule cartridge heaters consist of a cylindrical stainless steel tube and thus provide a high corrosion prevention. There is a heating wire inside which is wound onto a ceramic core. The number of coils varies depending on the power. In order to avoid a short-circuit, the cartridge heater is filled with magnesium oxide and compressed afterwards. Highly compacted they reach a surface watt density of up to 50 W/cm² and withstand highest stress. In the plastics industry cartridge heaters are used in hot runners in order to temper thermoplasts during injection moulding processes. Other areas of applications for process heat are e. g. packaging, diecasting or continuous casting in which zinc or aluminium are processed. Further applications are to be found in mechanical as well as medical and laboratory engineering.

Slabs produced by continuous casting method form hot rolled coil sheets with thicknesses ranging from 1.40 - 25.00 mm after special heating processes. These products are used as raw materials in many industrial sectors such as Pipe-Profile, Building Industry, Machinery Manufacturing, Industrial Shelf/Storage Solutions, Shipbuilding, and Agricultural Machinery. Product Specifications: S235JR, S235J2, S235J0 S275JR, S275J2, S275J0 S355JR, S355J2, S355J0 Advantages Offers diversity with a wide range of thicknesses. Slabs produced by continuous casting method reach high performance with special heat treatments. It provides the opportunity to use as a reliable raw material in various industrial sectors. Hot Rolled Steel Coil (HRC) is a versatile solution that meets various needs in the industry. This product, which stands out with its high quality and wide range of uses, is ideal for creating a reliable basis for your projects.

We manufacture rough or fully machined pouring ladle bushes in high tensile brass

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

Features Liquid pressure type under the liquid pressures of 0.07–0.7 MPa (ca. 0.7 bar – 7 bar). Large turn-down ratio with minimal variation in spray angle. Uniform distribution suitable for multiple-nozzle arrangements. Large free passage diameter minimizes clogging. Standard spray angle of 55°, 70°, 95°, or 110°. Applications Cooling: Gas, steel plates, steel pieces, moldings, etc. [Steel making industry] Steel making process: Cooling continuous casted steel (slab, bloom, billet, beam blank, etc.) Rolling mill process: Cooling roll in heat treatment

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

Lebronze alloys Group was born from the integration of different companies specializing in copper alloys, copper, nickel alloys, aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Oil & Gas, Power, Railway but also in sectors manufacturing smaller equipment and products. Our 16 production facilities and 1,400 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting (manual, mechanized and automated), centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc.

High-temperature vacuum-formed products made from biosoluble ceramic fibres are lightweight and solid parts or structural elements that can be used at temperatures up to 1.400 °C in air and in aggressive environments, including direct contact with liquid metals. — 100% biosoluble — high temperature resistance — low thermal conductivity — high chemical resistance * — low weight — good tear resistance — high flexibility — easy processing — complicated geometries can be produced — recyclable * to achieve higher acid resistance, a special coating is required. Available from manufacturer. Application: Burner plant components, crucibles, thermocouple housings, coupling devices in continuous casting plants, channel elements of metal troughs, inlet device in the melting of non-ferrous and ferrous metals, gasket in aluminium foundries, gaskets in blast furnaces, expansion joints, pipe insulation, catalyst insulation, repair work in the high temperature range.

High-temperature vacuum-formed products made from biosoluble ceramic fibres are lightweight and strong parts or structural elements that can be used at temperatures up to 1 .600 °C in air and in aggressive environments, including direct contact with liquid metals. — 100% natural — biosoluble — high thermal shock resistance — low thermal conductivity — high chemical resistance * — recyclable — low weight — good tear resistance — high flexibility — easy processing — harmless to health — complicated geometries can be produced * A special coating is required to achieve high acid resistance. Available from manufacturer. Fields of application: gaskets, crucibles, thermocouple housings, coupling devices in continuous casting plants, expansion joints, convex and flat gaskets in blast furnaces, channel elements of metal troughs, inlet device in the melting of non-ferrous and ferrous metals.

Induction melting furnace for continuous casting of all the alloys and colours of gold and silver. Fitted with a single or double inductor, and one or more work heads for the production of wire, flat bars, tube and other section on request. All our continuous casting furnaces have an updated microprocessor which can control, set up, memorise and print up to 99 different programmes.

AIC – Automazioni Industriali Capitanio is a global system integrator providing advanced and tailored automation and robotic solutions for the steel industry, with the aim to continuously improve both efficiency, competitiveness and safety of the production processes. With more than 1000 applications worldwide and more than 40 years of history, AIC can boost an unique experience in both greenfield and revamping projects in meltshops, continuous casting machines and long products rolling mills. Thanks to the team of over 70 highly skilled professionals, the company designs, manufactures and commissions turn-key electrical, automation, PLC safety systems and robotic applications, ensuring long-time experience and technical know-how for engineering, AC and DC drives, PLC and SCADA for complete Levels 0, 1 and 2 automation and process control that are the critical issues of Mini Mills. For more information please visit the website www.aicnet.it or send us an email at aic@aicnet.