Steel welding - Import export

In our team, certified welders with more than 20 years of experience are working, using precision working plates for weldments up to 4000x6000mm and even more. Our welding shop is equipped with cranes 3,5t / 5t / 20t

It is not so common, but it greatly increases the efficiency in our welding shop

We provide professional technical support and CAD design services. Whether you need AutoCAD design support or you are looking for Solidworks design services, we will meet your needs and help you easily develop any product from the early stages. We have a young team of engineers specialized in AutoCAD projects and Solidworks design. With unlimited creative resources and excellent technical skills, our specialists are able to take any idea or sketch and develop it to the design phase. Our professionalism, attention to detail and prompt delivery of results recommend us. At Profinox, we provide support from the beginning of the project to the execution phase. Throughout the entire CAD design process, you will benefit from the project manager’s consultancy, allowing you to easily monitor the progress of the project, but also to ensure that the product corresponds exactly to your requirements.

Fabrication is the process used to manufacture steelwork components that will, when assembled and joined, form a complete frame or structure. The fabrication process of steel products can be categorized into 5 steps primarily based on the sequence of the task. These are: Steel Detailing Steel Profiling Cutting Bending Rolling Drilling Welding Surface Preparation and Painting Packagin At Novelty Steel, we usually use readily available steel sections that are purchased from the steel mills, together with complementary material such as protective paints and fasteners from other specialist suppliers. Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards

Our company's offer includes welding of steel structures made of stainless steel and carbon steel. Welding is carried out using the method MIG / MAG creation of an electric arc between the head and the material. It is covered with shields of mechanical gases such as, for example, neutral (argon) or chemically active (carbon dioxide); TIG welding using a tungsten electrode and a shield of noble (inert) gas, most often argon. We combine elements of standard size as well as largesize items We provide welds with the highest usable parameters, but after the welding process, the combined elements are additionally grinded and we remove any sharp edges or endings

Novelty Steel is a contract fabricator of bespoke structural steel works comprising metal cutting, bending, machining, welding and painting. Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards of the production. Novelty Steel has adapted EN 1090-2 standards into its manufacturing processes supervised by experienced quality management team.

“Welding” is a manufacturing or carving process that joins materials, usually metals or thermoplastics, using high heat to fuse parts and allow them to cool. The difference between welding and lower-temperature metal joining techniques, such as soldering and brazing, is that welding does not melt the base metal. Thanks to the modern equipment that we have on offer, we can perform, among other things, professional welding of carbon steel, aluminium and other metals using the MAG method and the MIG method. Thanks to experienced specialists working for us, the obtained effect is of very high quality and does not contain harmful contaminants on the ponds. We can also connect structural or stainless steel with the TIG method, using special tungsten electrodes. Welding structures with this technique are very popular because it allows for a very high quality of obtained connections and there are no restrictions on the position in which the connection is made.

Our company meets the quality requirements of PN-EN 1090-1 standard for welding metal materials and has a quality management certificate in ISO 3834-2 welding Our welders are authorized to weld using methods such as: MAG 135 - welding metal electrode in active gas shield MAG 136 - arc welding in the active gas shield powder wire MAG 138 - welding with consumable electrode in the shield of active gas powder wire with metal core SAW 121 - submerged arc welding

We are welding constructions for railway. Frame produced from duplex.

The welding division is M.E.G.A.'s new investment designed to meet the needs of a growing market. We manufacture spools and other special assemblies to meet customer requirements with certified welds guaranteed by our quality system. Cladding can be carried out on all machined products (inside/outside forgings, ring joint seats of flanges etc.).

Our welders are certified for welding using the MIG/MAG process. Manual welding capability up to 450A, and welding under flux up to 900A. We specialize in welding unique and demanding products.

Tailor Welded Blanks (TWB) in different material and different thickness plate joint is normally achieved by laser welding and is generally used in automobile industry especially for ultra high strength steel welding. It helps to reduce the material consumption and total weight but keeping same technical performances. Industry 4.0 Intelligent manufacturing Full automation production

Option for Manual lifting control / Digital control box 1. High frequency protected. 2. Machined "T" slots table with pilot and through hole. 3. High quality worm gear reducers for smooth operation and minimal backlash. 4. Free maintenance grounding system. 5. AD type adjustable table height option available. 6. Standard forward/reverse rotation and variable speed control. *CE Conformity

Welded steel frame for low coffee table in rectangular shape, welded construction, powder painted, square steel pipe 20 mm x 20 mm, possible in different shapes and different dimensions possible. All our products are Made in Europe.

Laser cutting welding stainless steel 304 sheet metal cover for machinery parts

In our production plant, we have implemented the technology of welding carbon steels from material groups 1.1 and 1.2. These are S355 J2 steels and steels with lower yield strengths. Range of thickness of welded materials: Butt welds are implemented for steel with a thickness of 3 - 24 mm Fillet welds are implemented for steel> 3 mm thick The welding method is MAG - 135, i.e. solid wire welding.We also weld stainless steel using the TIG method. We have ISO 3834-2 and ISO EN 1090 certificate. We weld steel elements and light steel structures, also in serial quantities.

We made a reactor for our client (offshore industry). The construction was made of stainless steel. The reactor uses technology based on ballast water. The reactor purifies of water from algae or bacteria by pressure reduction.

We offer MIG-MAG and WIG welding with maximum power of electricity 400 A. Our welding machines are KEMPPI and MILLER. We make welding of steel details, tube constructions with length till 6 meters and weight till 3 tones. We also offer spot welding and robotic welding (Fanuc) at details with length till 3 meters and width till 1.5 meters, by one or by two sides. We weld ferrous metals, stainless steel and aluminum. After welding we make cleaning of welding and painting (powder and wet).

"Argon-arc welding Electric arc welding Gas metal arc welding Arc welding"

It can quickly weld stainless steel and mild steel materials even for high-volume orders. In addition to robotic welding, we professionally perform TIG welding for stainless steel and aluminum by our certified welding team. We provide different welding procedures, i.e. MIG, TIG and spot welding.

Straightening press CDN400 with 3100x3000mm table and 1000mm stroke helps us finish our work with great precision.

They are the pipe made by stainless steel 304,mainly use for the connector.

These parts used for mechanical .

QuellTech Solution For this purpose, QuellTech offers a perfectly tailored seam tracking solution, which is based on a QuellTech 2D-Laserline Sensor of the Q4 family. The method consists in measurement of the real position and width immediately ahead of the welding process. The laser sensor captures the real dimension of the weld bead, and the software used for this process simultaneously sends the nominal position to the robot. The robot performs a correction movement in X or Z position according to this measurement. This way not only the deviation caused by tolerances, but also the warping effect can be compensated – and the weldment takes place exactly at the required position. The QuellTech 2D-Laserline Sensor is specially prepared to the highly disturbing ambient light from the weld process. It can be cooled and protected from weld spatter, so this model proves to be particularly adequate for operation in the harsh environment of the welding process.

Particular challenges To correct the effect of the tolerances of the parts, the welding robots path in conventional applications is usually adjusted, by means of a time consuming manual correction (teaching). The warping effect caused by the thermal expansion however cannot be compensated this way. For this purpose, QuellTech offers a perfectly tailored seam tracking solution, which is based on a QuellTech 2D-Laserline Sensor of the Q4 family. The method consists in measurement of the real position and width immediately ahead of the welding process. The laser sensor captures the real dimension of the weld bead, and the software used for this process simultaneously sends the nominal position to the robot. The robot performs a correction movement in X or Z position according to this measurement. This way not only the deviation caused by tolerances, but also the warping effect can be compensated – and the weldment takes place exactly at the required position.