Rubber injection molding machine - Import export

In order to be able to offer other alternatives, the REP offer is being expanded with localized, high-performance and economical solutions. Manufactured in China and India, our G9A and URP ranges are specially designed for the Asian market. The G9A range consists of : - V49A Clamping force 1600 kN. Size of the platens 430 x 510 mm. Injection volume 1000 cm³. - V59A Clamping force 2600 kN. Size of the platens 500 x 630 mm. Injection volume 1000 or 2000 or 5000 cm3 - S59A Clamping force 3000 kN. Size of the platens 560 x 780 mm. Injection volume 1000 or 2000 or 5000 cm3 - S709A -Clamping force 5100 kN. Size of the platens 630 x 800 mm. Injection volume 2000 or 5000 or 8500 or 11000 cm3

The V310 is available as standard with a Y400 or Y1000 injection unit. It is distinguished by its very small footprint Machine features: - Clamping force: 1,100 kN. - Platen size: 335 x 400 mm. - Injection volume: 400 or 1000 cm³.

Particular features of the machine Different demolding possibilities the mold can be opened automatically, possible infeed/outfeed of the lower mould half or rail system. Upper and lower ejectors for the full kNockout of the molded parts. Adjustable inclination of the top platen. They are particularly suitable for moulding Orings, pharmaceutical stoppers, syringe plungers, and many other rubber parts. They are available in 2RT or 3RT series depending on the number of plates in the mould.

V79 : a model with innovative ergonomics : no pit for the press, no platform for the operator. This customized V79 is used for large volume bi-material injection with automatic loading and demolding.

Machine features Clamping force 500 kN. Size of the platens 300 x 300 mm. Injection volume 125 cm³.

Machine features Clamping force 10,200 kN. Size of the platens 1,200 x 1,200 mm. Injection volume 5,000; 8,500 or 11,000 cm³. The G10 Extended range, performance for complex processes. Designed to better meet the various customer requirements with its embedded intelligent solutions. The G10 Extended range will progressively replace the G9 machines and extends from 1,600 kN (V410) to 10,200 kN (V910).

Designed for the manufacture of highvoltage insulators (550 kV), this press is one of the largest presses made by REP. The dimensions of the parts to be injected explain the huge size of the press 660 mm in diameter, 2,600 mm long, moulded in one go. The production of a complete insulator is therefore performed in one or two cycles, thus significantly increasing the profitability and reliability of the parts. Machine features Closing force 24,000 kN Size of the platens 1,500 x 3,000 mm Injection volume 25,000 cm³ x 2 (2 injection units)

REP studies your solution! REP answers questions that cannot be resolved using conventional techniques. An "advanced" competence accompanied by the guarantees of the REP GROUP! A team of engineers is at your disposal for the study and realization of presses for special applications. A REP solution for every problem! We are able to meet your most complex requirements,

In short, large flat gasket REP machines mean Clamping quality Thick traverses, multiple synchronized clamping operations; Injection of long thin sections Injection pressure up to 3,000 bar and circuit division with several injection units; Productivity Very fast 3step clamping, doubleplate kits; Ergonomics/access to the mold Widthwise heating plates, demolding kit or sliding platen. These types of machines have been developed for largeseries injection molding involving parts with inserts, for example the injection molding of battery pack seals. Based on its longstanding experience in this field, REP offers a comprehensive range of machines with largesized heating plates and adjustable configurations to fully comply with the technical specifications of each application and all client’s needs.

screw and barrel for rubber extruder Material: HVOF Spray Coating Screw, PTA Spray Welding Screw, Nitriding Screw Application: For use in the Injection Moulding Machine , Extrusion Moulding Machine, Bakelite Moulding Machine, and Rubber Moulding Machine. Processing Dimension：Min External Diameter Ø 12mm, Max External Diameter Ø 250mm,Effective length Ø 8000mm . Machining SCREW Heat-treatment, Nitriding treatment, Electroplated hard-chrome finish, High-frequency quenching, Spray coating bimetallic-alloy, Vacuum quenching. Customer’s specification and drawing are accepted in the manufacturing various materials of pillars, columns, tie bars, guide rods which applicable to various plastic, rubber injection molding machine, hydraulic machine, diverse machine tool etc. (Special dimension and spec. are also acceptable. )

The Microject is a micromachine of a clamping force of 60 tons designed for the injection molding and overmolding of inserts used in small parts. Usability and flexibility. Plug and Produce! Characteristics MICROJECT LSR Maximum injection volume 3.77 (at 2000 bar) or 6.94 (at 1500 bar) or 10.37 (at 1000 bar). Clamping force 60 kN. Mould dimensions 150 x 100 mm. Overall dimensions 1.2 x 0.75 m. Simplicity and flexibility Installation in 30 minutes. Mould setting time optimally reduced. Intuitive touch screen interface.

Type V710 Core 5,100kN G10 is the 10th generation of REP injection molding presses with two versions available, on the one hand the Lean range G10 Core and on the other hand the Performance range G10 Extended. The G10 Core is a machine line, which has been matched for less demanding processes. It features all major costoptimized functionalities and the expertise of REP.

Machine features Clamping force 4,000 kN. Platen size 750 x 800 x 80 mm. Injection volume 2,000 cm³ or 5,000 cm³. The H610 allows Automated productions. Injection molding (more or less simple parts). A small footprint and height. An optimized cycle time. etc.

Machine features Closing force 3,200 kN. Size of the platens 1,250 x 630 mm. Injection volume 1,000 cm³. Machine developed for largeseries injection molding involving parts with inserts, such as for example the injection molding of housing seals.

This press is intended for rubber overmolding of cables used for stone cutting. The cables must be positioned in the mould in the stretched position, and over moulding takes place successively in the jog mode. The “CFrame” design with a closing force of 1,000 kN has been tailored to these presses, because this technology gives access to all sides of the mold, what is essential for the successful finalization of this very special overmolding.

URP Joint venture United Rubber Machinery Strategic Alliance for Asian injection molding machine market between REP and LWB Steinl,

Machine features Clamping force 2,600 kN. Size of the platens 500 x 630 mm (or 560 x 630 mm optional). Injection volume 1,000 or 2,000 or 5,000 cm³.

Machine features Clamping force 1,950 kN. Size of the platens 450 x 450 mm. Injection volume 1,000 cm³. The H49 is designed for Automated production. Injection molding (more or less simple parts). Low floor space and height requirement. An optimized cycle time. etc

Machine features Clamping force 3,100 kN. Size of the platens 550 x 550 mm. Injection volume 1,000 cm³ or 2,000 cm³. The H59 is designed for Automated production. Injection molding (more or less simple parts). Low floor space and height requirement. Optimized cycle time. etc.

Type V410 Core 1,600kN G10 is the 10th generation of REP injection molding presses with two versions available, on the one hand the Lean range G10 Core and on the other hand the Performance range G10 Extended. The G10 Core is a machine line, which has been matched for less demanding processes. It features all major costoptimized functionalities and the expertise of REP.

Type V510 Core 3,050kN G10 is the 10th generation of REP injection molding presses with two versions available, on the one hand the Lean range G10 Core and on the other hand the Performance range G10 Extended. The G10 Core is a machine line, which has been matched for less demanding processes. It features all major costoptimized functionalities and the expertise of REP.

Type V410 Extended 1,600kN Machine features Clamping force 1,600 kN. Size of the platens 430 x 510 mm. Injection volume 1,000 cm³. Machine which is particularly used for the production of flat gaskets as used in fuel cell applications. This machine is available in our showroom « Area 111 » in Corbas (France) to perform your test runs for the injection molding of LSR parts.

Type V510 Extended 3,050kN Machine features Clamping force 3,050 kN. Size of the platens 500 x 630 mm (630 x 630 mm optional). Injection volume 1,000 or 2,000 cm³. The G10 Extended range, performance for complex processes. Designed to better meet the various customer requirements with its embedded intelligent solutions.

Type V710 Extended 5,100kN Machine features Clamping force 5,100 kN. Size of the platens 630 x 800 mm (800 x 800 mm optional). Injection volume 2,000; 5 000; 8,500 or 11,000 cm³. The G10 Extended range, performance for complex processes. Designed to better meet the various customer requirements with its embedded intelligent solutions.

Machine features Clamping force 8,200 kN. Size of the platens 1,000 x 1,000 mm. Injection volume 2,000; 8,500 or 11,000 cm³. The G10 Extended range, performance for complex processes. Designed to better meet the various customer requirements with its embedded intelligent solutions. The G10 Extended range will progressively replace the G9 machines and extends from 1,600 kN (V410) to 10,200 kN (V910).

REP designs and manufactures injection moulding presses optimized for special applications, with one of them being the molding of bladders (open or closed) for the production of tyres. Clamping force from 8,000 to 22,000 kN. https//www.youtube.com/watch?v=7EOOJ7wB_us

REP AUTOMATED SOLUTIONS Automation is adapted to the needs and objectives of each customer. An infinite number of possibilities for the following operations Feeder channels Evacuation Flash and gum cutters Evacuation Spraying of release agent and / or cleaning of the mold Loading of inserts Demoulding of finished parts Visual control of conformity and many others... 3 levels of automation possible o Operator assistance Insert loader o Partial automation Demoulding kit (front, rear top, rear bottom, etc.) o Total automation Robotic cell, brushing on horizontal presses, etc.

V410 LSR Machine features Clamping force 1,600 kN. Size of the platens 430 x 510 mm. Injection volume 1,000 cm³. Machine which is particularly used for the production of flat gaskets as used in fuel cell applications. This machine is available in our showroom « Area 111 » in Corbas (France) to perform your test runs for the injection molding of LSR parts.

Horizontal range H49, H59, H610 The range is designed for easy implementation of automated production processes, namely injection moulding of more or less sophisticated technical parts. Clamping force available from 1,950 kN to 4,000 kN. Shown above press types H49, H59 and H610 (with and without brush).