Splined shafts - Import export

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears: internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears: hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Splines and shafts: internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible Cooperation with companies for special manufacturing of gears and pinions etc We speak English.

Standard ATprofile with metric pitch (trapezoidal toothing). For manufacturing your own toothed wheels

Spline shafts based on DIN ISO 14 with straight parallel flanks. A spline shaft with spline hub is used to transmit high torques while enabling simultaneous axial movement. The spline shafts are colddrawn. Cold drawing does not interrupt the grain flow of the base material, ensuring spline shafts of very high strength. Tolerances Straightness 0.8 mm/m. Torsion max. 0.5 mm/m. On request Other lengths.

High precision steel shaft/splined shaft for connecting/coupling shafts 1) Customer’s drawing or samples accepted. 2) Excellent and high quality control. 3) Prompt delivery. 4) Competitive price. steel shafts 1) Material: Carbon steel , Stainless steel,brass or as per customer’s requirements. 2) Diameter: 0.3-80mm, tolerance:+/-0.005mm. 3) Roundness: 0.003mm. 4) Roughness: Ra0.04. 5) Straightness: 0.005mm. 6) Hardness: HRC/HV. 7) Precision: Grade 6. 8) Length: Max.700mm. 9) Heat treatment:Point hardening,quenching hardening. 10) Surface treatment: zinc plating, nigrescence,chrome plating, nickel plating etc. 11) OEM Service: Providing us the drawing with detail information. 12) Offering products with speciality, quality and efficiency. 13)Package:Plastic bag inside and outer standard carton , pallet.

The IKO Linear Ball Spline G is a linear motion rolling guide in which an external cylinder performs endless linear motion along a spline shaft. Since two rows of steel balls come in contact with the raceway surface at four points, stable accuracy and rigidity can be achieved, even in applications where load with variable direction and size, or complex load is applied. The linear ball spline is extremely compact, thanks to its simple structure.

Interchange specifications are available. Since the external cylinder and spline shaft dimensions are separate, each can be individually added or exchanged. Two external cylinder shapes are available standard (cylindrical) and flange. External Cylinder Length Both the standard type and flange type offer two external cylinder length options, standard and highrigidity long. They can be used for a wide range of applications offering greater design flexibility. Solid Shaft and Hollow Shaft The spline shaft is available in either a solid shaft or hollow shaft, which can be selected according to the application. Stainless Steel A stainless steel spline shaft can be selected as an option. They are best suited for applications where rust prevention oil cannot be used, such as in a cleanroom environment.

Steel C45. Stainless steel 1.4305. Gunmetal Rg 7. Spline hubs based on DIN ISO 14 with straight parallel flanks. A spline shaft with spline hub is used to transmit high torques while enabling simultaneous axial movement.

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible Cooperation with companies for special cases.

The tension meter is used to perform a pretension test on commercially available belt systems quickly and easily by means of frequency measurement. Fully electronic and equipped with stateoftheart microprocessor technology, the meter enables precise adjustment of all V, toothed and flat belts that have to be tensioned in the range from 10 to 600 Hz. The measurement must never be performed while the drive is running The meter is not permitted or certified for use in potentially explosive areas.

Belt back and belt teeth CR. Tension cords Glascord. Tooth covering mesh polyamide. Note Endless toothed belts with an arched profile as per ISO 13050 with metric pitch. The rounded shape of the tooth contour provides a particularly high degree of safety against incorrect tooth interlocking, combined with a very rounded tooth mesh. Operating noise is significantly reduced by the rounded tooth mesh. The toothed belts are robust, economical and versatile. Belt speed vmax perm. 50 m/s Transmissible power up to 8.42 kW Permissible speed up to 14000 rpm Lownoise and lowmaintenance Very good chemical resistance, particularly against oils, greases and fuels Accurate positioning and angles

Endless toothed belt with trapezoidal profile to DIN 7721 T1 with metric pitch. Ideal for drives with high belt flexibility. Permits smallest pulley diameters. The toothed belts are intended for drives where precision is a requirement, safety is important and the effects of chemicals are a concern. maintenancefree highpower transmission minimal belt extension accurate positioning and angles very good chemical resistance, especially to oils, greases and fuels extremely high abrasion resistance transmits power up to 30 kW reliable speed up to 10,000 rpm

Standard HTD profile with metric pitch (rounded toothing). At least one toothed belt pulley must have a rim flange. Conical hole for taper clamping bushes. The taper clamping bushes must be ordered separately and are available for various shaft diameters. Pulleys with a taper hole are statically balanced as per ISO 1940 grade G16.

Steel. Toothed pulleys without aluminium rim flanges. Version Steel phosphated. Aluminium bright. Note Standard HTD profile with metric pitch (halfround toothing). At least one belt pulley must have a rim flange. The toothed belt pulleys have a centre bore or a pilot hole (this can vary due to manufacturing methods). For this reason, the dimension D2 max. given in the table is the maximum diameter of the bore with which the toothed belt pulleys are supplied. This pilot/centre bore can be amended by the customer to produce a reamed bore, reamed bore with keyway or a tapped hole. Alternatively, customers can also use bushes to reduce the bore diameter. The pulleys may be recessed on the sides.

Aluminium. Rim flanges, steel. Version Aluminium bright. Steel electro zincplated. Note Standard T profile acc. to DIN 7721 T2 with metric pitch (trapezoidal toothing). At least one belt pulley must have a rim flange. The toothed belt pulleys have a centre bore or a pilot hole (this can vary due to manufacturing methods). For this reason, the dimension D2 max. given in the table is the maximum diameter of the bore with which the toothed belt pulleys are supplied. This pilot/centre bore can be amended by the customer to produce a reamed bore, reamed bore with keyway or a tapped hole. Alternatively, customers can also use bushes to reduce the bore diameter.

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible Cooperation with companies for special manufacturing of gears and pinions etc We speak English.

Grease lubrication of unsheltered parts subject to heavy loading and/or impacts, such as friction, rolling and pivoting bearings, splined shafts, knockout spindles, threaded spindles and sliding surfaces of all kinds For harsh operating conditions Advantages and benefits Excellently suited as a safety lubricating grease in mixed friction sector with especially good wear protection Effectively protects against corrosion Contains Mox-active to improve performance For best results clean the lubricating point carefully. Clean with solvents like OKS 2610/OKS 2611 Universal Cleaner. Remove the corrosion protection ahead of the initial filling. Fill the bearings in a way that all the functional surfaces for sure get the grease. Slow moving bearings(DN-value < 50,000) should be filled completely, normal moving bearings should be filled to 1/3 of the free inner housing space. Observe the instructions of the bearing or machine manufacturer. Relubrication with a grease gun on to the grease

Lubrication of friction, rolling and pivoting bearings, splined shafts, knockout spindles and sliding surfaces of all kinds under normal loads and all sliding speeds common for grease lubrication Supports sealing of bearings and corrosion protection Advantages and benefits Highly effective due to optimum combination of components Good resistance to pressure and water Fewer downtimes and repairs as a result of reduced wearing Resistant to ageing and oxidationFor highest effectiveness, carefully clean the lubrication point, for example with OKS 2610/OKS 2611 universal cleaner. Before filling for first time, remove anti-corrosion agent. Fill the bearing such that all functional surfaces are certain of being greased. Fill normal bearings up to about 1/3 of the free space inside the bearing. Low-speed bearings (DN value < 50,000) and their housings should be filled completely. The bearing and machine manufacturer's instructions should be observed.

- Size DN100 - 150 - 200 - 250 - 300 - 350 - 400 - 2 half-bodies in cast aluminum with double flange: identical upper and lower flange - Possibility of installing the fitting for flexible connection SFU - Pressure / vacuum seal up to 0.2 bar - Disc in aluminum or stainless steel AISI 304 (upon request in AISI 316) - NBR gasket (upon request suitable for contact with food) - HNBR Therban - Viton - Gasket profile: for sealing only on the disc or covering the flanges - DN5482 splined drive shaft or ISO 5211 square, both in standard or extended length - ATEX certified version upon request - Manual, motorized or pneumatic actuators

This conversion kit consists of six larger driven lifters, a pair of stainless steel turrets with upper splined hubs, and a rugged central splined shaft. There is also a range of optional extras that can be provided with the Gear Driven Lower Lifters in order to further improve their performance.

In respect of rolling the serration type working pieces as the transmission shafts of autobobile/motor-vehicles, spline shaft, and manual tools. The grinding type serration spline rolling dies can be ensured for the precision, delicate and smooth surface, extending the life of the rollers.

ROTARY TILLER is a tillage machine which mixes the soil with the help of horizontally rotating hoes. It is used for preparing the seed beds. The machine is commonly used on small fields, gardens and vineyards. It is a tillage machine that crumbles the soil so the seeds will find an easy way to grow. The machine mixes the plant wastes into soil homogeneously. Plant wastes, which are mixed with soil, make the soil more organic and fertile. A skid hydraulic system with a sensor automatically shifts the machine when the machine encounters a tree or a hard material. -Universal 3point CAT II Linkage -1 3/8’’ Z6 Spline PTO Protective Shaft -540 Gearbox provides 170rpm Rotor Speed -7 mm thick; C type high quality blades. -Transmission set with robust gears -2 slides -Adjustable & Flexible back cover -Hydraulic offset -Automatic skid sensor device -36/42/48 blades; 6 blades per flange; 3 blades on side flanges.

ROTARY TILLER is a tillage machine which mixes the soil with the help of horizontally rotating hoes. It is used for preparing the seed beds. The machine is commonly used on small fields, gardens and vineyards. It is a tillage machine that crumbles the soil so the seeds will find an easy way to grow. The machine mixes the plant wastes into soil homogeneously. Plant wastes, which are mixed with soil, make the soil more organic and fertile. A skid hydraulic system provides the user to shift the machine from the tractor’s control unit when the machine encounters a tree or a hard material. -Universal 3point CAT II Linkage -1 3/8’’ Z6 Spline PTO Protective Shaft -540 Gearbox provides 170rpm Rotor Speed -7 mm thick; C type high quality blades. -Transmission set with robust gears -2 slides -Adjustable & Flexible back cover -Hydraulic offset -36/42/48 blades; 6 blades per flange; 3 blades on side flanges.

ROTARY TILLER is a tillage machine which mixes the soil with the help of horizontally rotating hoes. It is used for preparing the seed beds. The machine is commonly used on small fields, gardens and vineyards. It is a tillage machine that crumbles the soil so the seeds will find an easy way to grow. The machine mixes the plant wastes into soil homogeneously. Plant wastes, which are mixed with soil, make the soil more organic and fertile. -Universal 3point CAT II Linkage -1 3/8’’ Z6 Spline PTO Protective Shaft -540 Gearbox provides 170rpm Rotor Speed (1 Speed) -540rpm Gearbox provides min157 max222rpm Rotor speed(4 Speed) -7mm thick; C type high quality blades. -Transmission set with robust gears -2 slides -Adjustable & Flexible back cover -36/42/48/54/60 blades; 6 blades per flange; 3 blades on side flanges.

STONEBURIER is a tillage machine which mixes the soil with the help of horizontally rotating hoes. This rotary tiller is used for preparing seed beds on rocky/stony fields and to burry the stones 20 cm below the field surface. The roller ensures a flatter soil surface while working. It is a tillage machine that crumbles the soil, so the seeds will find an easy way to grow. Also it mixes the plant wastes into the soil homogeneously. Since the rotor turns backward, it crumbles the soil on the maximum level. Helps cleaning the stones from the field and prepares the soil for sensitive seeds. -Universal 3point CAT II Linkage -1 3/8’’ Z6 Spline PTO Protective Shaft -540/750/1000 rpm Gearbox Speed provides min:208 max3:25 Rotor Speed -12mm thick High Quality Blades. -Packer roller with Sludge Separator -Hydraulic Roller Adjustment Kit -Transmission Set with Robust Gears -54/66/72/78 Blades; 6 blades per flange

ROTARY TILLER is a tillage machine that mixes the soil with the help of horizontally rotating hoes. It is used for preparing the seed bed. The rotary tiller is a tillage machine which fully crumbles the soil. Since it turnovers the soil; it causes mixing the plant wastes into soil homogeneously. Special blade angles enable tilling with faster speed even on the hard clods. Rippers in front of the machine ensure easier tillage even in harder soils. The roller ensures a flatter soil surface while working. -Universal 3point CAT II Linkage -1 3/8’’ Z6 Spline PTO Protective Shaft -540/750/1000 rpm Gearbox provides (2150/2400) min151 max343 (2650/2900/3150) min150 max325 Rotor Speed -8 mm thick high quality blades+ -Cage Roller -Roller Adjustment Kit -Transmission Set with Robust Gears -2/4 Rippers -Removable CE Safety Guards -48/54/60/66/72 blades; 6 blades per flange; 3 blades on side flanges.

ROTARY TILLER is a tillage machine that mixes the soil with the help of horizontally rotating hoes. It is used for preparing the seed bed. The rotary tiller is a tillage machine which fully crumbles the soil. Since it turnovers the soil; it causes mixing the plant wastes into soil homogeneously. Special blade angles enable tilling with faster speed even on the hard clods. Rippers in front of the machine ensure easier tillage even in harder soils. The roller ensures a flatter soil surface while working. -Universal 3point CAT II Linkage -1 3/8’’ Z6 Spline PTO Protective Shaft -540/750/1000 rpm Gearbox provides min150 max325 Rotor Speed -8 mm thick high quality blades -Cage Roller -Roller Adjustment Kit -Transmission Set with Robust Gears -6 Rippers -Removable CE Safety Guards -78/84/90 blades; 6 blades per flange; 3 blades on side flanges.

ROTARY TILLER is a tillage machine that mixes the soil with the help of horizontally rotating hoes. It is used for preparing the seed bed. The rotary tiller is a tillage machine which fully crumbles the soil. Since it turnovers the soil; it causes mixing the plant wastes into soil homogeneously. Special blade angles enable tilling with faster speed even on the hard clods. Rippers in front of the machine ensure easier tillage even in harder soils. The roller ensures a flatter soil surface while working. -Universal 3point CAT III or CAT IV linkage -1 3/8’’ Z21 Spline PTO Protective Shaft -1000 rpm gearbox speed provides 400 rotor speed -10 mm thick high quality blades -Cage roller -Hydraulic roller adjustment kit -Transmission set with robust gears -3 front rigid shanks -Removable CE safety guards -120/132 Blades; 6 blades per flange; 3 blades on side flanges.

POWER HARROW is a tillage machine with vertical blades which turn right and left continuously. The power harrow does not turnover the soil and keeps the moisture inside. Since the blades turn to the right and left, it does not hold any soil or mud. Vertical operation increases the water intake of the soil. It allows the plant roots to develop faster by preventing stratification deep in the soil. A specially adjusted blade alignment increases efficiency while reducing vibration. It prepares the seedbed, also eliminates weed and plant residue. A seeding machine connection tool makes preparing the seedbed and sowing at the same time possible. -Universal 3point CAT II Linkage -1 3/8’’ Z6 Spline PTO Protective Shaft -4 Speed; Double Outlet PTO Gearbox with 540/750/1000 rpm provides -2500/3000 min195 max361 -3500/4000min236 max437 Rotor Speed -28cm length 12 mm thick High Quality Blades.