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The Alpha 477 fully automatic double crimping machine allows you to process two different wires simultaneously to produce your choice of double crimp or single wires. With four processing stations at the lead termination and two at the trailing end, you have a large number of possible processes at your command. The two wire drives are fitted with highly dynamic AC-servo axes and an integrated anti-slip system. With this sophisticated handling technology, two wires can be fed in parallel and their ends cut to length and terminated in a controlled process. Wires are handled gently throughout. For example, the gripping force exerted on the two wires can be programmed separately and saved for each wire. The two wires are brought together in the double gripper module, where double crimps can be produced either side by side or one above the other.

This fully automatic crimping machine stands out from the rest for the high daily productivity it achieves through short changeover times and high availability. This thoroughly tried-and-tested machine is also available with a belt drive. That means optimum force transmission and increased output for long and difficult to process conductors. A supplementary unit that is ideal for a broad processing range. The Komax Gamma 333 PC and PC-B are flexible fully automatic crimping machines offering a variety of efficient processing capabilities. Depending on requirements, these machines can apply two-ended crimp contacts and end sleeves for strands, as well as double crimp connections with three different contacts or seals and sleeves to one end of the cable. Tinning and ink-jet marking are two further options. These models can integrate customer-specific applications like MIL crimping, welding or compaction for a further diversification of production.

Consistent high productivity and flexibility with maximum precision are the requirements fully automated wire processing has to meet, both today and in the future. The Alpha 550 – the latest fully automatic wire processing machine for two-sided seal insertion – meets these requirements across the entire spectrum with revo­lutionary technology. The Alpha 550 can yield crucial competitive advantages with its unmatched unit cost performance, flexible production output and superb quality. The machine comes with an ACD automatic conductor detector as a standard feature.

Top quality processing over a uniquely broad range of cross sections. This fully automatic crimping machine excels in simplicity of operation and flexibility. No matter what the task, from double side crimping to twisting, fluxing and tinning, the Gamma 255 carries it out with compelling process control and minimal changeover times. In spite of its compactness, this device has fully integrated quality-monitoring and feed systems as part of its standard equipment. The Komax Gamma 255 is a flexible fully automatic crimping machine for efficient wire processing. It processes cross sections in a range from 0.0123mm²/AWG36 to 2.5mm²/AWG14 in excellent quality. It is compatible with all commercially available applications. It also handles double side crimped wires as short as 20mm.

With its extra large mounting surface, the Alpha 356 has room for up to seven processing modules. This machine is ideal if you need increased flexibility or have complex processes. Along with the most frequent standard processes of crimping and seal loading, you can obtain a large variety of processing modules such as: fluxing/tinning, twisting the ends of wires, fitting with insulating sleeves and crimping modules for the widest variety of contacts types, ultrasonic or resistance welding modules. You can integrate customer-specific processing stations easily with the ultra-flexible TopWin software.

The more value a company adds, the more profitable its operations. The Gamma 263 S is an attractive investment for fully automatic wire processing with a high volume output for many reasons: It requires only minimal space and offers fully developed, durable technology in a variety of versions at an affordable price. The Gamma 263 S is designed for one and two-sided crimping and for one-sided seal insertion. The cross section range extends from 0.13 mm² to 2.5 mm² (AWG26 – AWG13); 4 mm² is also available as an option. Sequential processing can be started fast and easily via TopWin user interface.

You can mount up to five processing modules on the Alpha 355 S. In spite of its compactness, it offers excellent accessibility. Along with the most frequent standard processes of crimping and seal loading, you can obtain a large variety of processing modules such as: fitting with insulating sleeves, ferrules and ultrasonic or resistance welding modules. You can integrate customer-specific processing stations easily with the ultra-flexible TopWin software.

Solid, reliable technology coupled with innovative solutions ensures and increases your company’s ability to add value. The Alpha 530 – the fully automatic wire processing machine for one and two-sided crimping and seal loading – meets this criteria with solid, powerful technol­ogy. In addition, double crimp, sleeve insertion, ferrule crimping, strand twisting and tinning can be processed efficiently. The fast setup and conversion times of the Alpha 530 contribute to a high level of productivity. The highest quality requirements are met with its high degree of process capability and retrofittable quality options such as ACD and SQC.

Wire Processing to the Most Exacting Standards - Great Versatility Without Conversion. The Alpha 433 fully automatic crimping machine is based on state of the art technology and is designed for processing single conductors as well as double crimp connections. The Alpha 433 models are unsurpassed in their flexibility. Seal loading on one or both wire ends, various terminals and double crimp connections of different lengths and the same wires can be processed without difficulty. Teamed up with Komax MCI peripheral devices, the Alpha 433 is a very compact system offering optimum accessibility and ultra short conversion times.

The Komax Alpha 355 is designed for one and two-sided crimping and seal loading. It even handles double-crimp connections involving varying lengths and the same wire types without any problem. The ultra-precise dual-channel blade system allows for a large range of wire sizes without blade changes.