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Insufficient surface quality, long cooling times, uneven thickness tolerances or other quality problems often limit maximum production output. Promix melt blenders eliminate these limitations sustainably and lead to significant cost savings. Would you like to optimize your extrusion process? Improved melt homogeneity and a more uniform melt temperature create tighter thickness tolerances and better surface quality. And quite often, it can also increase production throughput. Promix offers you highly effective static mixers and melt blenders at low investment costs. They are supplied ready for installation, including heater bands and holes for pressure and temperature sensors. The melt blenders are usually installed downstream of the screen changer & gear pump, and upstream of the die. The very short installation length allows easy retrofitting in existing extrusion lines.

Mixing nozzles and static mixers from Promix ensure excellent melt homogeneity and efficiently prevent color streaks or flow lines. Quality problems in injection molding are often solved by modifying the process parameters. Masterbatch concentration and back pressure must be increased, which makes production costs more expensive. This does not have to be the case! Mixing Nozzles from Promix ensure excellent melt homogeneity. Color streaks or irregularly distributed additives in the component are a thing of the past. The ready-to-connect mixing nozzle is installed on the injection molding machine replacing the standard nozzle. Contact us for a mixing nozzle to test.

Crèmeur with floor mixing device/anchor mixer and scraper, built on the frame with weighing cells. Net volume, operational requirement can be custom-built. Using the KASAG cheese mixer, the holding capacity can be adjusted to your requirements. The cheese mass can be mixed by means of two counter-rotating spiral conveyors.

In order to prepare the fruit base, vegetables, jam, marmalade, jelly and sauces, horizontal or vertical mixing systems are used. Mixers are vital for attaining the highest product quality. The main aim is to ensure consistent mixing and temperature distribution by applying the lowest possible shear force on the pieces of the product. Since it is possible to thereby realise short process times along with the qualitatively high-value process apparatuses, KASAG has the ideal mixing technology for you. For the horizontal mixers, KASAG also has a special bearing and mechanical seal that has been tried and tested over many years. On an ongoing process to develop our mixing system and the bearing and mechanical seals further to attain optimal product quality and to enable smooth operation.

The KASAG curd mixer distinguishes itself through its consistent and gentle blending of different ingredients. It comprises a vessel, a co-axial mixing device and customized connections. The base as well as the jacket are cooled and provided with a densely welded insulation jacket. The KASAG curd mixer can be conveyed easily via pallet lifting systems. Buffer container with mixing device for soft cheese The KASAG buffer container for soft cheese has an anchor mixing device with scraper and a pump at the outlet.

Static mixer GXM für admixing of a low viscous additive to a viscous liquid/melt.

DN 35mm O.D. = 34,7mm x 110mm long, made of PP.

Mixer Pipe (O.D. = 30mm, Wall = 3mm, Lenght = 450mm) Mixer and Pipe made of PP.

dia. and length 7.9 mm each, made of stainless steel 1.4542 (= 17-4 PH or A630) are now available from Stamixco’s stock. These static mixing elements are often installed into spinning plates of man-made fibre plants. Also a frequent application is in paint finishing systems for in-line mixing reactive paint components in the paint feed-hose just upstream the spray nozzle.

The GXR Static Mixer (Licensee of Bayer, AG) is used for mixing, dispersing and homogenization of viscous materials. It is a high performance motionless mixer design that creates a very high degree of mixing in a short length. It is capable of mixing materials with very large differences in viscosity and volumetric ratios. Mixing Capabilities Mix fluids with similar viscosity Mix high and low viscosity fluids (1 million : 1) Mix fluids with large differences in volumetric ratio (1,000 : 1) Disperse and mix polymers with blowing agents Thermal homogenization Viscosity homogenization Applications Two (2) component viscous materials such as Liquid Silicone Rubber (LSR), adhesives, polysulfide, sealants, epoxy resins, polyurethanes, etc. Plastics Injection Molding Plastics Extrusion Polymer manufacture and processing The mixing elements may be safely pressed out of the housing by pushing on the support ring which avoids any damage to the mixing grid The GXR mixing elements are presently also available in inexpensive plastic construction (50% glass-filled Nylon and polypropylene) Helical Static Mixer The HT helical static mixer pioneered the inline motionless mixing industry over 40 years. It is a cost effective static mixer design with moderate mixing performance capabilities. It is most suitable for use in small diameter turbulent flow and laminar flow applications where the mixing task is simple and where it’s characteristic features of low pressure drop and open geometric structure are best for the specific application. For difficult applications, the high performance GX static mixer is recommended for laminar flow applications. The Helical static mixer is available in metal and plastic construction in a wide variety of configurations and sizes.

StaMixCo manufactures a wide variety of plastic disposable static mixers for 2-component (2K) meter-mix-dispense applications. The available product range is under constant development. So please do not hesitate to contact us directly for specific requests. X-Grid Plastic Disposable Static Mixers (High Performance) For difficult mixing applications where materials to be mixed have large differences in viscosity and volumetric ratio or when a very high degree of mixing is required, the X-Grid static mixer designs are best. The X-Grid family of static mixers has the characteristic feature of an X-Grid crossing bar structure. They are best suited for difficult mixing applications where the components to be mixed have large differences in viscosity or volumetric ratio and where a very high degree of mixing is required. These demanding applications are often found in the processing of adhesives, varnishes, urethanes, sealants, liquid silicone rubber (LSR), polyols, etc. The GXF plastic disposable static mixer is available in a 10 mm diameter size with 6, 9 and 12 mixing elements. It is used for processing small flow rates in difficult meter-mix-dispense applications such as adhesives, varnishes, urethanes, sealants, liquid silicone rubber (LSR), etc. The GXP plastic disposable static mixer is available in a 9.4 mm diameter in 50% glass filled Nylon and polypropylene construction. It is used for processing small flow rates in difficult meter-mix-dispense applications such as adhesives, varnishes, urethanes, sealants, liquid silicone rubber (LSR), etc. The GXR-P plastic static mixer is available in a 30.1 mm size in 50% glass filled Nylon and polypropylene construction. It is used for processing large flow rates in difficult meter-mix-dispense applications such as adhesives, varnishes, urethanes, sealants, liquid silicone rubber (LSR), etc. The industry standard helical plastic disposable 2K static mixer is available in a very wide range of diameters, number of mixing elements, configurations and materials. It is most suitable for easy to moderate difficulty meter-mix-dispense applications. Static Helical MixerDN 35mm O.D. = 34,7mm x 110mm long, made of PP Static Helical Mixer with 4 helical elements and a total length of 110 mm for bores/pipes with I.D. of 18 to 34.7 mm, made of PP. Available in standard diameters of 18, 20, 25, 30, 34.7 mm or on request in special diameter in the range of 18–34.7 mm. Applications: Disposable static mixer for 2-components (2K) metermix-dispense, for pH-adjustment with acid or caustic (neutralisation) in watertreatment or for general mixing duties with fluids not corroding PP. Helical static mixer with fins O.D. = 24mm Mixer Pipe (O.D. = 30mm, Wall = 3mm, Lenght = 450mm) Mixer and Pipe made of PP.

The GX static mixer has been used successfully for the laminar flow mixing and/or dispersion of viscous fluids for over 35 years. It is a high performance static mixer capable of mixing materials with equal or very large differences in viscosity and volumetric ratio. Mixing is accomplished in a short length with a very high degree of mixing. Mixing Capabilities Mix fluids with similar viscosity Mix fluids with high and low viscosity (1 million : 1) Mix fluids with large differences in volumetric ratio (1,000 : 1) Disperse and mix polymers with blowing agents Thermal homogenization Viscosity homogenization Applications Polymer manufacture and processing. Two (2) component viscous materials such as Liquid Silicone Rubber (LSR), adhesives, polysulfide, sealants, epoxy resins, polyurethanes, etc. Plastics Extrusion Materials of Construction, Housings and End-Connections The GX static mixer can be supplied in most materials of construction, pipe/tube housings with virtually any end connection (Figure #13). GX-P mixing elements in 9.3 - 9.4mm outside diameter size are also available in plastic construction. History of GX Static Mixing Structure The GX static mixer was invented by Bayer AG of Leverkusen, Germany in the mid 1970’s. Bayer used the GX static mixer extensively in their polymer plants and subsequently licensed the design to Sulzer Chemtech of Winterthur, Switzerland who trademarked the design as the SMX* static mixer. Sulzer did a tremendous amount of fundamental high quality R&D work on the SMX structure and commercialized the SMX static mixer in tens-of-thousands of successful installations. The founders of StaMixCo held key technical and management positions in the Koch Engineering (the later Koch-Glitsch)-Sulzer Chemtech team that commercialized the SMX static mixer. Bayer licensed their 2nd generation of the SMX static mixer to StaMixCo which is branded as the GXR structure with integral support ring around the X-Grid mixing bars as described in a previous section of this web site. * StaMixCo is not a distributor of or affiliated with Sulzer Chemtech. SMX is a brand and trademark of Sulzer Chemtech.

StaMixCo manufacturers all three commercially proven static mixer designs used for high viscous melt flow mixing of polymers in extrusion service. As with most process equipment, each static mixer design has specific advantages and disadvantages that make it more or less suitable for a specific application and installation. Each type of motionless mixer is discussed below: Process Improvements: Temperature gradients are virtually eliminated. Viscosity gradients are virtually eliminated. Composition gradients of colorant, chemical additives, fillers and regrind are virtually eliminated. Stagnant polymer wall-creep material is incorporated into the bulk polymer stream. Extrusion Applications Static Mixers are used in most extrusion applications including the following: Sheet Blown Film Foam sheet Profile extrusion Co-extrusion Pipe Extrusion Blow Molding Rod & Tubing Wire & Cable Coatings Fiber extrusion & monofilaments Benefits Reduction of color additives with comparable extrudate color density. Even thickness across the entire extrudate width. Streak-free product. Improved quality when using regrind material. Foam cell size and cell distribution uniformity. Improved surface quality Improved mechanical characteristics. Rapid color change-over SMB-R Static Mixer SMB-GXS Static Mixer Mixing of blue and white epoxy resin with the SMB-GXS Static Melt Blender. It improves the melt homogeneity by factor 5-6. SMB-R Static Mixer The SMB-R static mixer for extrusion service (licensee of Bayer AG, Leverkusen, Germany) contains eight (8) very efficient motionless mixing elements that homogenize the polymer melt as it enters the extruder die. The SMB-R mixing elements are considered as high performance design where they create a very high degree of mixing in a short length. The SMB-R mixing elements are virtually indestructible due to their monolithic cast construction where the mixing bars are jointed to each other and to the ring wall via a single molten metal pour. Mixing of blue and white epoxy resins. Empty tube (top)provides no mixing. Eight (8) mixing elements (bottom) provide an excellent mix quality in a short length. SMB-GX Static Mixer Melt Blender The SMB-GX motionless mixer is a design that has been used in melt flow mixing extrusion service for over 25 years. The SMB-GX mixing elements are considered as high performance design where they create homogeneous mix in a short length. It has the same fundamental X-Grid crossing-bar structure as the StaMixCo SMB-R static mixer (Figure #8), but without the support ring around the mixing blade structure which gives the SMB-R its remarkable strength. Since the SMB-GX is manufactured from metal plates that are welded together, virtually any custom static mixer plate thickness, material and diameter can be fabricated to meet process and installation requirements. SMB-H Static Mixer Melt Blender The SMB-H Helical static mixer design pioneered the static mixing industry and has been used as a viscous static mixer on extruders for over 37 years. The Helical design is considered a low mixing performance-long length-low pressure drop motionless mixer as compared to the later developments of high performance static mixers such as the SMB-R and SMB-GX which have become the technology standards in the industry. StaMixCo manufactures SMB-H static mixers by advanced proprietary manufacturing technique where the entire unit is machined from a solid rod of bar stock material without welding. This machining process allows for custom static mixer fabrication in virtually any L/D twist, in very small sizes, with very high strength, straight and true dimensioning and with a RMS 12 mirror polish surface finish which is a much improved surface finish as compared to the traditional 32 RMS finish for the twisted and welded design.

The IP Remote Audio Mixer combines up to 16 digital and 2 analog audio signals into one mix. The resulting IP Remote audio stream is available across the network as an input to multiple KVM receivers, a smartTOUCH console or additional audio mixers combining additional source signals. The audio stream is also available as an analog signal on the card‘s lineout interface, where it can be directly connected to speakers or headphones. At a glance Mixes IP Remote audio signals and analog audio inputs Full integration with WDP Perfect addition to smartTOUCH keyboards supporting more than 4 audio channels Digital output as IP Remote audio signal Analog output via line out interface Volume control and left/right channels adjustable for each signal Can be installed at the desk, in the system room or wherever playback is required Compatible and integrated with WEYTEC products and solutions