Thread rolling - Import export

Using TAPTITE 2000® ensures that in metal-joining applications, you can eliminate work processes such as tapping and the use of additional fastening elements. The fastener is screwed straight into a cast or drilled core hole. The polygonal cross-section geometry of the shaft of the screw ensures that the thread is chiplessly formed, so that if a repair is needed it can accept a conventional threaded screw. This provides some significant quality advantages: easy to position the screw low tapping torque high vibration resistance high vibration resistance high pre-load forces high assembly reliability Your commercial benefits: The overall cost of fastenings is reduced by up to 88%.

PT screws for thermoplastics: Thread rolling screws for direct screwing into plastics, Thread 30° or 60° KTG screws for thermoplastics: Single-start or double-start thread (high, low) Thread rolling screws are extruded for larger batch sizes and turned for small batch sizes (Turned parts for direct screwing) High tensile and highly stressable connection of thermoplastics with considerably longer life endurance Thread rolling without chips and loss of material Minimum radial tension, large thread coverage Process-reliable due to torsion strength Shorter and slimmer screws are possible. Materials: Steel, case-hardened Quenched and tempered steel 1.5523 tempered to 1000 +200 N/mm², high-grade steel 1.4567, other materials on request Length: 3 – 160 mm (at lengths from 60 mm only partial thread lengths 4 x d are possible) Thread diameter: 1.6 – 10 mm Special dimensions on request Batch sizes: Standard ex-stores Special screws from 30,000 pieces

K-TITE high-performance thread rolling fasteners are specially designed to lower your in-place fastening costs. K-TITE fasteners form internal threads into plain holes in ductile materials upon initial installation, which: • Eliminates the need to pre-tap the nut member • Reduces problems associated with assembling screws and bolts into pre-tapped holes, such as cross-threading

The economic adjustment to small batch sizes, we meet with our turned parts for the direct assembly in plastics and die-cast products. Any thread forms such as, thread-tapping (DIN7500), thread cutting (DIN 7513-7516) or KTG for direct screw in plastics are realized cost-effectively. Advantage is the elimination of high tooling costs, since no counter-thread in the workpiece (eg threaded inserts, nuts, etc.) is required because the direct assembly takes place directly into the workpiece. Only a given tube is required in order to screw it directly. Our turned parts replace previously cold formed parts used (so-called multi-station presses) which require high output volumes in order to achieve a reasonable price parts.

With our delivery program “Screws for direct screwing” we deliver a great variety of thread rolling screws in different implementations. In doing so we realize small lot sizes and short-term delivery dates. Upon request we also introduce customer-oriented warehousing also in your company. Apart from the many advantages you can save time and money. We provide: KTG screws for thermoplastic materials: single pass thread or double pass thread (high/low); head shapes with cross or 6-star (similar Torx). Tapping screws: longitudinal slot, cross slot, cross-head-combination slot or 6-star (similar Torx). DIN 7981, 7982, 7983 or to the new ISO standards; special tip-styles, e.g. with with pressed washer. Combination screws with undetachably washers: According to DIN 6901. Self-tapping screws: According to DIN 7500. Fields of application: For thermoplastics, duroplastics, light alloys, metal compounds. Industrial consumers: Electrical industry, plastics processing industry...

Bent wire parts represent a separate part of our production range. Bent parts differ from springs such as extension springs, compression springs and wave springs in terms of how they are produced. This type of spring is not only processed with automated machinery, but also involves a considerable amount of special handling, which we perform using our range of state-of-the-art equipment. Precision production with our high-tech machinery: Our range of machinery with an in-house toolmaking workshop enables three-dimensional bent parts to be produced with a wide variety of forms and with specialised finishes applied to the ends. Our range of machining processes includes: Bevelling, embossing, thread cutting, thread rolling, turning and milling. For bent wire parts, both CNC bending and mould-based bending are possible as production solutions.We process wire thicknesses of 0.20 to 8.00mm.Tool-based: 0.50 to 8.00 mm. Coating of part surfaces: Oiling, Vibratory finishing, Galvanisation.

Bolt with head (according to EN 22340) Bolt without head (according to EN 22341) Stud bolts (stress bolts) (according to DIN 2510) Blocking pins Fox bolts (according to DIN 1434 etc.) Spacer bolts Threaded bolts, threaded pins, stud bolts, threaded rods (according to DIN 913-916, 939, 976, 2510) Double-threaded bolts with rolled-on thread on one or both sides

Lubrication of open toothing, friction and rolling bearings, threaded spindles, hinges, guides on windlasses, ship´s cranes, underwater devices, offshore components or in wet areas of the textile industry Corrosion protection of moving parts subject to seawater in coastal and marine areas or constant influence of water Advantages and benefits Excellently suited as a waterproof special grease above and under water Highly effective due to optimum wear and outstanding corrosion protection Economical due to combined protective effect Lubrication of open toothing, friction and rolling bearings, threaded spindles, hinges, guides on windlasses, ship´s cranes, underwater devices, offshore components or in wet areas of the textile industry Corrosion protection of moving parts subject to seawater in coastal and marine areas or constant influence of water Advantages and benefits Excellently suited as a waterproof special grease above and under water

Parts are made to custom design from drawings, from very small quantities to industrial mass application, pursuant to standards, in a wide range. We supply components in accordance with customer requirements, with a special or knurled surface, and with a range of head forms, such as ring, eyelet, hook, triangle or ligature. Screws, bolts and axles from 1.5 mm to 12 mm can be made with lengths of up to 397 mm; customer lengths available on request (also on request with lock serrations). Knurled axles (knurling either DIN or to customer requirements), threads of M2 to M12 made of plastic or wood or with rolled thread, thick or thin shafts. Ligatures with threads of M2 to M8, or wooden thread with or without weld warts. Rivets and pins with diameters of 1.2 mm to 10 mm, with or without bevelling. Also knurled (knurling either DIN or to customer requirements).

Threaded bolts DIN 976-1, type A M3 to M6 x 96 mm Double threaded bolts wth a rolled-on unilateral or bilateral thread M2.6 to M10 mm Length of up to 1.000 mm Possible materials: Regular steel, stainless steel, brass, copper, light metals. Available with all standard surfaces.

High feeding accuracy, quick cycles and simple operation Servo feeding in compact design with maintenancefree AC servo motor Fits just about any press +/ 0,025 mm feeding accuracy through incremental servo encoder Lightweight rollers with special hard chrome layer Mechanical pilot release Sturdy steel plate bolton design Height adjustment via threaded spindle Catenary rolls and edge guides at machine entrance Stock guides at exit Highperformance control with good functionality; with remote control for setup on 3,5 m cablel 24 V DC proximity switch adjustable piloting lever to be mounted to press pneumatic pilot release

Dimensions Wire diameter: 0,3 – 4,5 mm spring-hardened Wire diameter: 0,3 – 7,0 mm soft Part length: customer specific after consultation Profiles other than round wire after consultation Material All spring materials and quality steels with lower strengths Coating All commonly coated spring steels Additional coatings available after consultation Meeting the closest tolerances Specialities Partial machining Stamping Thread cutting or rolling Fully automated mating with other parts Mounting and component manufacturing Processing of painted wires Rapid prototyping

Novelis’ fracture-proof, seamless aluminum bottles offer needed protection when transporting and storing sensitive and critical goods. Novelis produces aluminum bottles for a range of applications — from commercial use to United Nations-approved packaging — in several coating configurations and sizes with fill capacities ranging from 38 ml to 6250 ml. These bottles include rolled thread for screw stoppers, tamper-proof seal and screw closure, plastic screw closure and locking ring, plastic threaded ring for pilfer-proof closure and flex-spout closure system.

ECOROLL multi-roller tools are usually used for roller burnishing. Types G, R and RA machine cylindrical through and blind bores, stepped bores and cylindrical external surfaces including similar non-cylindrical surfaces. . RP, RK, RKA and RKAK tools are designed for plane surfaces, cones and spherical surfaces. RH/RHA tools deep roll fillets and chamfers. FA tools deep roll large thread root radii. All ECOROLL multi-roller tools can be used on CNC turning, drilling or milling machines and machining centers or on conventional machine tools. They can be characterised by reliable functioning and high precision. Adjustment of diameters is very convenient, and only nominal lubrication is required. Futhermore, replacement of wear parts is very simple. This uncomplicated maintenance and short primary processing times enable significant time savings.

LMT Fette rolling heads generate the thread or required form and then open automatically after rolling. Before the next thread can be rolled the head has to be put back into working position, means the head must be closed. The completely new designed closing clip, delivered as standard, already allows an flexible and user friendly layout of the process for closing the rolling head. Another significant optimization of the closing process can be realized with the new closing device (CCD) for EVOline. Adapted between rolling head and shank and connected with the coolant supply, closing of the rolling head can be transferred from process time to the non-productive time of the machine. Closing by coolant (or even compressed air) can be integrated in the machine program by a simple function.

Lightweight structures in the automobile industry demand savings in materials and weight, while using materials and components with high load capacities. Plastic-moulded bushes take account of this development. They reinforce the plastic, make weak points for load-bearing functional elements and receive the pre-load forces of screw fastenings. The use of aluminium bushes saves even more weight, providing sophisticated solutions when combined with TAPTITE 2000® thread-rolling screws. Conform® bushes indicate high accuracy in length and diameter.