FORMEX MAQUINARIA - FABRICACIÓN DE MAQUINARIA PARA DOSIFICAR, LLENAR Y DECORAR PRODUCTOS DE PASTELERÍA Y ALIMENTOS

PRODUCT •The filler is injected hot. MACHINE CHARACTERISTICS: •Machine for filling chocolate and/or jam into elongated buns. •The injection head has 8 nozzles. The needles are placed horizontally, they prick the buns and the product is injected at the same time as they are being withdrawn, thus achieving a uniform injection along the whole length of the bun. •The quantity and speed of injection are configured on the screen, allowing a more precise adjustment. •The tank is heated to keep the product warm and facilitate injection. •The conveyor has guides that facilitate the manual placement of the buns for greater operator comfort. •At the end of the belt there is an ejector so that it is much easier to remove the product. ADVANTAGES •Speed and increased production. •Uniformity in the quantity of doses injected and in the distribution of the filling. •Easy cleaning.

•Automatic and modular workstations for the production of muffins, cupcakes and other bakery products. •Modular lines consist of a series of machines prepared to flexibly meet your requirements. Mono-production or multi-production, mid-range or industrial, depending on your needs. •By studying your product and desired output we can create a workstation to suit your needs. The configurations are very versatile, allowing to extend the working line to increase production or diversify the product. •MODULES: Tray Loader + Capsuling Machine + Muffin Dispenser / Cupcake Dispenser / Pastry Dispenser + Topping Dispenser + Injector of already baked product. •The technical specifications vary depending on the modules and the final configuration of the line, please ask for a personalised quotation for the details of your desired line.

CHARACTERISTICS OF THE MACHINES: -Production line consisting of six stations: oTray loader. oContainer dispenser. oCandy dispenser. oCooling tunnel. oCustard dosing unit. oThermosealing unit. -At the beginning of the line we manually place the trays in the loader. -In the next module, the dispenser automatically places the flan containers in the different positions of the tray. -The next unit is a dosing unit with which the caramel is dosed at a temperature of 170°C. -The trays pass through a tunnel with several fans to cool the caramel. -Afterwards we dose the custard. -Finally the unit for thermo-sealing the containers. ADVANTAGES: -Automated production for high volume production. -Six preparations are completed in a reduced space. -Safety in the work process.

MACHINE CHARACTERISTICS: -Production line consisting of three stations: oInjector with three rows of nozzles to inject 27 croissants simultaneously, and with three needles per nozzle so that the product is well distributed. oGelatine station that impregnates the croissants with gelatine. oTopping unit with ribbon for the chocolate chips to fall onto the product and get stuck in the gelatine layer. -Injection quantity and injection speed are set on the screen, allowing a more precise adjustment. -Between the injection belt and the gelatine belt, which is made up of cords, there is a transfer belt so that the croissants fall correctly in position and without turning, and are stacked for the gelatine shower. ADVANTAGES -Automated production for high volume production. -Three processes are completed in a reduced space.

PRODUCT: -Lasagne with respective layers of pasta, bolognese, béchamel and cheese on top. -Two product sizes. MACHINE CHARACTERISTICS: -Three distinct zones connected by conveyor belts: oCutting area for the pasta sheet, placed by the operators in the moulds. oDosing area with five multi-purpose dosing machines, alternately positioned to apply the different layers of the lasagne. Volumetric dosing, equipped with servomotor for a homogeneous dosage. o Spun cheese dosing area. -From the control panel and by means of a touch screen we configure the speeds and accelerations of each belt to comply with the desired production. ADVANTAGES -Automated production for high volume processing. -All the processes are completed in a reduced space. -The entire line is easily disassembled for easy and effective cleaning, and its components are suitable for cleaning with pressurised water.

MACHINE CHARACTERISTICS: •Production line consisting of four stations: - Two automatic injectors. - One automatic dosing machine for chocolate coating. - Unit for spreading the topping on top of the coating. •A single urn keeps the injectors and the dosing machine heated, so that the product is kept at a stable temperature at which the dosing is smooth and trouble-free. •The line is no more than 5 metres long and can be operated by a single person at the start of the conveyor. •A double conveyor belt system moves the trays with the completed product to the start of the line. ADVANTAGES •High degree of automation in a small space, 5 metres. •Handled by a single operator. •Uniformity in the product.

PRODUCT Elongated biscuit made of spongy dough with almond strips on the surface. Deposited in 450x900mm trays with 7 pieces per tray. The biscuit expands in the oven. CHARACTERISTICS OF THE MACHINES: -Production line composed of two stations: oGTF biscuit and biscuit dough dosing and forming machine. oTape topping unit. -The operator places the tray with moulds at the beginning of the conveyor and picks it up full at the end. -Afterwards he places it on the baking trolley. -Excess almond that has not stuck to the biscuit is recovered. -Moulds can be changed to make products with different number of fixed or rotating nozzles; smooth or curled. -Option to make other types of products in semi-liquid or hard dough. ADVANTAGES -Improved dosage, uniform pieces, faster production. -The dough does not degas. -Better ergonomics for the operator. -Removable head allowing complete cleaning and disinfection.

PRODUCT: -Diversity and complexity of products: -Living element: variable volume and shape. -Delicate and fragile: easy to damage during handling. Coated with gelatine, chocolate, etc. -Unsteady: Lightweight, easily dislodged. CHARACTERISTICS OF THE MACHINES: -Versatile production line that can operate with different types of trays and papers. -An Omron technology robot arm allows us to increase the versatility and efficiency of the whole line, as the same robot can work with different tray formats. -A dispenser for muffin and fiancée capsules that places the capsules on the tray. -A muffin dispenser with seven nozzles, with volumetric dose regulation. -Two interchangeable seed dispensers. ADVANTAGES -Uniformity of the product. -The automation of the whole allows us to obtain a production of approximately 8,400 macarons/hour or more than 8,000 units/hour in muffins, madeleines or financée.

Units to apply topping such as chocolate pieces, sugar, peanuts, hazelnuts, grated coconut, almonds and granules on the already dosed product. -Very flexible machine, adapts to all types of topping. It works multi-product. -The topping is deposited in an outlet hopper and moves along a belt until it falls through funnels and remains on top of the product. A screed would maintain a homogeneous measure of the product on the belt. This system favours the regular depositing of the fragments throughout the product. Adjustable output speed and product flow. -There are 3 ways to adjust the dosage: -By the flusher to the deposit (mechanical). -By the speed of the belt with sugar (electronic). -By time of movement of the belt. -Modifications can be made by touch screen with different programmes depending on the product. -Machine that works as an independent unit. A conveyor is added and it works autonomously.