Valves play a crucial role in the transportation of gas, oil and water throughout your plant. They start and stop flow while also preventing backflow and regulating flow and pressure. They can be found in the hundreds and even thousands at large facilities. Steel, pulp, food and pharmaceutical as well as other industrial facilities installed on their pipes. When valves fail or leak it will result in the loss of energy, product quality and can also lead to potential downtime. Whether it’s internal or external leaks, or issues with flow regulation, valve leaks are a threat to your factory processes. A major component to a plants efficiency is valves operating properly. Ultrasonic inspection can quickly identify function and malfunctioning valves. So they can be tagged and repaired quickly to avoid, diminished production.
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Online4US is a multi-channel online monitoring solution that combines both ultrasound and vibration sensors in 4 to 32 channel modular configurations. It answers a necessary demand to have advanced warning of critical asset failure in remote areas. Online4US is designed to provide Reliability teams with continuous feedback about the health of their factory’s most critical assets. It combines data from two of the most relevant asset condition monitoring disciplines (Ut/Vib) to provide advanced insight about potential machine failures. SDT envisioned a need to permanently monitor the condition of critical assets in inaccessible, dangerous, or remote areas. The versatility of Online4US lends its deployment for identifying early stage machine faults before they become catastrophic events. Online4US is designed to remotely identify these defects Bearing condition monitoring Low speed rotating machine defects On-condition acoustic lubrication
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A turn-key condition monitoring solution combining the versatility of ultrasound, the analytics of vibration, standard communication protocols and an embedded trending and analysis software. Vigilant Configure Vigilant to any Critical Asset Vigilant is a flexible data collection pod. Input any combo of eight ultrasound and vibration sensors and receive continuous feedback from your assets. 4 channels for Temperature, Tach and Pressure create an all-in-one solution for critical and guarded assets. Vigilant Highlights: - 8 channels (Ultrasound or Vibration) - 4 channels (Temp/Tach/Process) - Embedded data management software - Trends/Spectrum/Waveform/Waterfall - Open communications protocol - Static and Dynamic data
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Why we Lubricate Bearings For 4000 years we have been lubricating our machinery and rotating assets to increase their efficiency, reliability and lifespan. Proper bearing lubrication minimizes the surface contact of machinery, reducing undesired friction, excessive heat, metal-on-metal contact and wear and tear. Lubrication not only protects ball and roller-element bearings from themselves by reducing friction but also from corrosion and the elements. Grease is the lubrication of choice within the industry, as it is easy to apply and it provides the bearing housing with a protective seal from the elements. For a procedure proven reliable for the past 4 millennia, it is surprising to hear so many premature bearing failures are lubrication-related. Improper lube selection, amount, intervals as well as lubricant contamination and degradation are to blame.
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Find Air Leaks. Decrease Energy Consumption. Maximize Uptime. Compressed air is the most versatile and therefore widely used resource in industry. Using atmospheric pressure to transfer energy during industrial processes, compressed air can be found powering air tools like drills and hammers, hydraulic air cylinders for automation in manufacturing processes and much more. Compressed air is also used to power air brakes on mobile fleets and trains. Air Compressor Expenses It is so commonly found in industry it is often referred to as the fourth utility to electricity, water and gas. Of the four, compressed air consumes the most energy. Air compressor systems can differ very greatly in size, output and cost. What remains constant, is the initial investment in a compressor system is only 25% of the expenses associated with it, over its lifetime. The other 75% of the costs go to energy used to compress the air.
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