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Monitoring and control equipment - Import export

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VIBGUARD IIoT offers a choice of 12, 16 or 20 measuring channels which are sampled in parallel and synchronously. This allows even the most complex equipment to be continuously monitored and protected against unplanned shutdowns. VIBGUARD IIoT works autonomously and performs the measurement tasks automatically. The measurement data such as time signal, characteristic value, FFT spectrum, kinetic wave path (orbits), or torque are processed in parallel and almost in real time and can be correlated with the running production process. The fast data processing makes VIBGUARD IIoT the perfect monitoring and diagnostic system for systems with short operating cycles, such as cranes, machine tools, presses, or for machines with highly dynamic processes, such as test benches, wind turbines or chain conveyors. All critical fans and pumps can also be monitored easily but effectively with VIBGUARD IIoT.

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Sensors and accessories for vibration measurement and Condition Monitoring Large selection of vibration sensors accelerometers, displacement sensors, VIBCODE transducer and triaxial sensors Accelerometers measure vibration acceleration, shock pulse (roller bearing condition) and pump cavitation Also available in compact size, for lowspeed machines and as combi sensors for vibration and temperature Patented tandempiezo technology eliminates the disadvantages of conventional sensors Highquality signal transmission over long distances up to 1,000 meters (3,200 feet) with current line drive (CLD) signal amplification Various mounting types EX / ATEX versions available Temperature probes, keyphasers, cables, adaptors and tools available

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Safe, simple, precise The new VibScanner 2 Ex is a nextgeneration, explosion protection system for quickly detecting machine vibration in hazardous work environments. Measuring simultaneously on three axes, the VibScanner 2 Ex sets the benchmark for fast and accurate measurements of machine, gear, and bearing issues. This is the ultimate tool for fast and accurate machine vibration measurements. The VibScanner 2 Ex heightens efficiency and data quality. In just a quarter of the time of a standard datacollector, it precisely measures available data in three axes. Equipped with a triaxial sensor, it requires only one measurement point and the click of a button to begin collecting machine data. This device is ideal for routebased maintenance jobs in environments where explosion protection standards are required. Its rugged magnetic foot of the triaxial sensor fits perfectly on the housing of any motor, pump, fan, or other rotating device, detecting vibration right near the source.

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Vibration analysis in explosive environments VIBXPERT EX is a highperformance, intrinsically safe, fullyfeatured data collector, vibration analyzer and field balancer for easy condition monitoring and troubleshooting of rotating equipment in explosive environments such as petrochemical plants, refineries, offshore oil rigs, etc. VIBXPERT EX collects field data including vibration information, bearing condition, inspection and process data and seamlessly integrates with the OMNITREND Center software platform for indepth analysis. The modular firmware structure allows you to upgrade the VIBXPERT EX from a route data collector to a fullblown troubleshooting device with advanced features such as coast down/runup measurements, event recording, ODS & modal analysis and crosschannel phase measurement.

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The Fluke 3563 combines a highfrequency piezoelectric sensor and insightful software analytics, enabling maintenance teams to regularly monitor and analyze vibration readings for a facility’s productioncritical assets. Its smart battery management lets maintenance pros determine the data transmission rate and adapt and extend the sensor battery’s life while still getting the data required. The sensor’s LIVEAsset Portal software application includes customizable frequency band measurements, automatically generated thresholds based on asset details, trend visualization, and frequency identification graphs. These views enable users to determine which fault is causing a problem to an asset and the cause of the fault. With this analysis, users can evaluate critical nextstep actions to take. The result is extended peak operating performance and more efficient maintenance team use – delivering increased business value from maintenance operations.

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Imbalances on rotating drive shafts can be detected and eliminated with the VIBXPERT II balancer. The smart measuring principle and the powerful computing capacity enable balancing on one or two planes. Various operating modes are available for balancing, so that a perfect result is always achieved. VIBXPERT II Balancer can be upgraded to a highperformance condition monitoring device VIBXPERT II, including all operating modes for machine condition monitoring.

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The mobile solution for machinery health monitoring The VIBXPERT II from PRUFTECHNIK is the mobile power package for fast and reliable recording and analysis of machine condition data. After a very short measuring time, the current machine status data is shown on the color display. The maintenance expert can analyze the data on site. From the recorded machine condition data, all values can be read from the various characteristic value modes that are important for an exact machine condition analysis. The device is used directly on site at the machine, from the machine hall to the diesel generator of an oil tanker or from a bucket excavator to a hydroelectric turbine. The robust design enables both fast and complex interventions. Whether in clinically clean systems, or harsh industrial environments. VIBXPERT II sets the standard in mobile machine and plant condition monitoring.

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A unique handheld measuring device with which even untrained personnel can easily and effectively measure machine vibration on rotating machinery. Thanks to its forwardlooking measuring principle and data acquisition across three axes with the triaxial sensor, all relevant condition information is recorded with the touch of a single button. And at a measurement speed that opens up fully new dimensions. Not only is the VIBSCANNER 2 a breakthrough in terms of measurement speed and precision, but also through its robustness and its intuitive operating concept. The intuitive graphical user interface assists the employee en route in taking repeatable errorfree measurements. The device provides him/her with the exact information about the status of the measurement locations and the progress of the route.

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PULLALIGN is an easy to handle laser alignment system to simply but efficiently align pulleys. Pulley alignment reduces wear of the pulleys, increases machine efficiency, extends the planned maintenance intervals, und finally leads to cost and energy savings.

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The universal brackets for shaft alignment Stored premounted in the case for instant usage Mounts on machine shaft in less than a minute Standard chains fit shaft and coupling diameters of approx. 15 mm to 200 mm / 5/8“ to 7 7/8“ This universal bracket set contains all parts needed for quick, stable mounting of the measurement components. It fits onto any shaft or coupling approx. 15 mm to 200 mm /5/8" to 7 7/8“ in diameter. Stored premounted in the case, the brackets are always ready to use and quickly in place. The chain may be used as a plumb bob to accurately determine the dimension from coupling center to front foot.

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PERMABLOC shims are available in assortment cases with various configurations or can be (re)ordered in individual sizes. Lightweight assortment cases (IP67) Various case configurations available Five machine foot sizes, nine thicknesses Corrosionresistant highquality stainless steel Perfectly flat for stable, consistent machine support Perforated tab for easier positioning and removal The fully equipped PERMABLOC cases are practical to transport and offer safe storage and clear arrangement of all available shims. It is so handy, with the right shim size and thickness always at your fingertips! Precut shims not only reduce labor costs during installation and repair, but also facilitate inventory control and avoid the risk of injury when cutting and inserting sharpedged shims. The PERMABLOC assortment cases are available in six different configurations. Download the Technical Data Sheet for assortment details.

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Advanced laser shaft alignment in EX/ATEX areas ROTALIGN touch EX is Zone 1 ATEX/IECEX certified. Packed with userfriendly alignment features unique to PRUFTECHNIK, the ROTALIGN touch EX shortens the measurement time with Continuous SWEEP Mode for highquality measurement in only one shaft rotation Live Move function for simultaneous realtime machine corrections in both horizontal and vertical directions vertiSWEEP to measure vertical machines in one rotation of the shaft Cardan shaft rotatingarm bracket allows measurements to be performed without removing the shaft Soft Foot Wizard to diagnose soft foot problems Move Simulator lets the operator simulate shim values and horizontal corrections before moving the machine Have instant access to the critical data you need with full mobile connectivity.

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A new standard for affordable laser alignment The new ShaftAlign Touch is a rugged laser alignment system that provides digital, cloud, and other advancements over the decadesold but still widely used dial indicator and feeler gauge. ShaftAlign Touch is a combination of software and hardware innovations enabling maintenance teams to address a wide variety of alignment challenges that basic laser alignment systems cannot handle. It also delivers premium Adaptive Alignment capabilities that, until now, were not available in an entrylevel system. Two innovations – singlelaser technology and Active Situational Intelligence – differentiate ShaftAlign Touch from the competition. Together, they deliver the “magic” that enables Prüftechnik alignment products to automatically adapt – in real time, as alignment jobs are finished – to the asset, the situation, and the user's experience level.

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The laser shaft alignment tool for every workshop OPTALIGN touch was designed by some of the world’s leading alignment experts to solve problems in the easiest way possible. Featuring the unique sensALIGN 5 laser and sensor heads, it enables powerful, fast, and efficient ways to align machine shafts. Designed for standard machines and everyday tasks, OPTALIGN Touch combines hardware, software, and WiFi connectivity to deliver precise alignment data via the cloud. Its intuitively guided user interface can be operated by almost anyone – users just need to follow the three steps for any laser shaft alignment procedure dimensions, measure, and result. The OPTALIGN Touch offers all wellknown PRUFTECHNIK features necessary for every day alignment jobs SWEEP mode measurement, simultaneous Live Move, InfiniRange, flip machines functionality, soft foot detection, dynamic tolerance (TolChek), thermal growth compensation and many more.

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Your tool for nextgeneration machinery alignment ROTALIGN touch is the first laser shaft alignment system on the market to combine high precision onsite measuring tasks and cloud connectivity for worldwide data access and transfer. It features the unique sensALIGN 7 laser and sensor heads offering a full range of everyday alignment routines up to expert degree alignment jobs – such as cardan shaft alignment or coupling alignment. The singlelaser technology enables unrivaled precision, even in harshest conditions and on highly demanding jobs. ROTALIGN touch was designed by some of the world’s leading alignment experts to solve problems in the easiest way possible. The intuitively guided user interface can be operated by almost anyone – users just need to follow the three steps for any laser shaft alignment procedure dimension, measure, and result.

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The recording of operating data such as flow volumes, pumping pressure, operating hours and power consumption of the pumps etc. is essential for the state monitoring of – usually municipal – pumping stations and pressure line as well as for the diagnosis of machine components. Data recording system with LCD display for the electronic acquisition, display, recording, evaluation, remote transmission and archiving of up to 6 analogue and digital input signals. Product features For daily, monthly, annual evaluation; meter statuses, operating times and volumes; min., max. and mean value recording Multi-colour display, digital, bar chart and graph representation Archiving in the internal memory and on compact flash card (no data lost in the event of a power failure!) Remote data transmission via standardised interfaces Suitable for door installation in the AWAcontrol control cabinet

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A CMMS is a software solution that centralizes maintenance information, facilitates processes, and automates some tasks to improve efficiency. Computerized maintenance management system software optimizes the use, availability, and life span of equipment, machinery, fleets, infrastructures, facilities, or operations.

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Remote Condition Monitoring services, hardware & software In today’s increasingly connected world, maintenance teams want to manage their assets with datadriven decisions — and the flexibility to do this remotely. But many organizations struggle with starting up, sustaining, or expanding their remote condition monitoring (Remote CM) programs due to a lack of inhouse expertise, time, resources, and the right combination of solutions. Fluke Reliability’s Remote Condition Monitoring service can be the critical difference between success or failure. Fluke Reliability and Pruftechnik, part of the Fluke Reliability family, are home to some of the world’s top condition monitoring and vibration experts. Our global team can help you tackle challenges from start to finish. From implementation, configuration, reporting, analysis, diagnosis, vibration training and even corrective services, we can create custom solutions for your needs.

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Leak detection in the age of digitalization SONOCHEK is a digital ultrasonic testing device to detect inaudible waves and frequencies in the air or in a metal machine frame. It is primarily used to detect leaks in any industrial air and gas pressure pipes and vacuum systems. Leaks of compressed air and gas systems in particular can be very costly because more energy needs to be produced to compensate for the loss. Its detecting range reaches from 20 up to 100 kHz. These frequencies are inaudible to human ears, but SONOCHEK can detect them and make them audible and visible, while specifying the leak and evaluating the total amount of loss, all of which can be combined in a full report. An integrated camera and microphone enable the engineer to comment on his findings and refine the final report.

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OMNITREND Asset View is a serverbased visualization software with a simple and clearly structured user interface and ideal for managers and machine operators. The software supports all PRUFTECHNIK online condition monitoring systems including VIBGUARD IIoT (20 and 16 channels), VIBGUARD compact, and VIBRONET Signalmaster. All that is needed to obtain realtime data via the server is an uptodate browser as well as a user name and a password. OMNITREND Asset View communicates via the modern IIoT interface MQTT for worldwide access and remote overview. The user interface features a clearly structured design. A traffic light function gives a quick overview of the current condition of the monitored assets. Threshold violations can be acknowledged.

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With VIBRONET Signalmaster, up to 162 measuring points can be installed and entire production areas can be included in the monitoring. The distance between the basic unit and the sensor does not play a decisive role, because the wiring concept used reduces installation costs to a minimum. VIBRONET Signalmaster is therefore one of the most efficient and costeffective monitoring systems for large machinery and extensive plants with productioncritical units. Vibration, temperature, RPM and other process parameters can be integrated into a monitoring network that covers whole plant sections.The robust cabling installation guarantees reliable machine monitoring even in harsh environments such as cement plants, openpit and underground mining or refineries. VIBRONET Signalmaster is easily expandable. The data recorded can be analyzed in OMNITREND CENTER, the universal software platform for PRUFTECHNIK's Condition Monitoring systems.

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VIBGUARD compact for individual assets VIBGUARD compact offers six measuring channels for continuous monitoring. It is perfectly suited for fast and highly dynamic equipment. In particular, the VIBGUARD compact meets the requirements of critical assets that are characterized by high availability, high aggregate values, complex drives and changing operating conditions. Whether preinstalled in an IP65 compact housing or as a switch cabinet system module, the VIBGUARD compact is perfect for diagnostic condition monitoring of individual extruders, large fans, multiphase or vacuum pumps, turbocompressors, mill stands, or centrifuges. All six measuring channels are designed as highly dynamic analog input channels and can be equipped with either standard ICP vibration sensors or with voltage input signals for process variables.

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Efficient control of packaging and label content in labeling lines The Bizerba LabelSecure vision inspection system automatically checks label position and texts. Bizerba LabelSecure can be integrated in conveyor lines with dynamic checkweighers. Thereby offering a high level of flexibility and adaptability to existing systems. Used with an inline dynamic checkweigher the system will add another level of protection on your production line. Consider the Dynamic checkweigher CWEmaxx. The system will checkweigh and reject any over filled and under filled packages. In addition, the vision inspection system performance is impressive, automatic control of label position, texts and film colour. Any packages that do not conform to the programmed or set criteria will be rejected. Also, package sizes and bar codes are verifiable. All packages that fall outside of the date range set up in the Vision Inspection System will be rejected, Ensuring out of date or short sell by dated products...

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Complete optical packaging inspection Vision inspection system SealSecure checks the seal and seams on the package, labels and information on the top and bottom or the sides of the products. The stand-alone vision inspection device detects non-conforming packages prior to packaging and rejects them, if there are product, package discrepancies or deviations. The staff are then immediately warned visually and audibly in order to be able to intervene and rectify the problem. Vision inspection system SealSecure prevents extensive and costly rework, eliminating claims and product recalls due to non-conforming packages. In addition, the Vision inspection system SealSecure ensures that only flawless products reach the market or end user. In addition, all the product images are saved in the production system and the relevant production reports are generated, the vision inspection system contributes to complete traceability of the production line. The Vision inspection system SealSecure...

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The end-of-line X-ray inspection system offers maximum safety. By using X-ray technology the XRE-D detects contaminated, damaged and defective products and packagings. Besides metallic and non-metallic foreign objects it detects missing, defective or misshaped products as well as overweight or underweight. Thanks to an efficient quick conveyor belt change system the belt can be changed within two minutes. The product inspection system XRE-D X-ray inspection system detects all foreign objects, which due to their density, chemical components or mechanical dimensions absorb X-rays at a higher or lower degree than the surrounding product. During production numerous detection tasks can be safely fulfilled such as the detection of metals, glass, ceramics, stones, raw bones, PVC, Teflon, rubber, glass fibre reinforced plastics etc. In packaged or unpack-aged food (non-magnetic stainless steels and non-ferrous metals in aluminium packaged food). X-Ray inspection is an ideal solution for...

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A turn-key condition monitoring solution combining the versatility of ultrasound, the analytics of vibration, standard communication protocols and an embedded trending and analysis software. Vigilant Configure Vigilant to any Critical Asset Vigilant is a flexible data collection pod. Input any combo of eight ultrasound and vibration sensors and receive continuous feedback from your assets. 4 channels for Temperature, Tach and Pressure create an all-in-one solution for critical and guarded assets. Vigilant Highlights: - 8 channels (Ultrasound or Vibration) - 4 channels (Temp/Tach/Process) - Embedded data management software - Trends/Spectrum/Waveform/Waterfall - Open communications protocol - Static and Dynamic data

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CONMONSense delivers precise, repeatable data about the health of your assets and electrical systems also in the most challenging environment. Its resonant piezo element is optimized for ultrasound driven lubrication, mechanical fault detection, and monitoring the health of valves, steam, hydraulic systems and electrical defects. Ultrasound is a true measure of the FITness of your facility. Most assets produce FRICTION, IMPACTING, and TURBULENCE as defect indicators. CONMONSense hears these phenomena at their inception and delivers an analog signal response to your connected measurement system. With an output range from 4-20mA or from 0-10V, CONMONSense mounts permanently to any asset to provide continuous condition monitoring data. Avoid unplanned downtime and put the safety of your plant and colleagues first.

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Peace of mind and reassurance for the operator Tightness Testing on Underground Storage Tanks and other Air Tight Compartments The ability to test for tightness with an ultrasound detector is extremely powerful and versatile. It is the only way to ensure that underground storage tanks are air tight. But that isn’t all that ultrasonic tightness testing can be used on. There are many things that need to be air tight. Like the engine or cabin of a car, large shipping containers or the bearing housing in a paper production plant. When somethings tightness integrity deteriorates one or two things can happen. Things can leak out, or things can get in. And whenever possible, it is advantageous to avoid either of these from happening. Fuel Leaking From Underground Storage Tanks Damage the Environment and Waste Valuable Resources Overtime the tightness integrity of underground storage tanks or other air tight compartments can deteriorate.

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Valves play a crucial role in the transportation of gas, oil and water throughout your plant. They start and stop flow while also preventing backflow and regulating flow and pressure. They can be found in the hundreds and even thousands at large facilities. Steel, pulp, food and pharmaceutical as well as other industrial facilities installed on their pipes. When valves fail or leak it will result in the loss of energy, product quality and can also lead to potential downtime. Whether it’s internal or external leaks, or issues with flow regulation, valve leaks are a threat to your factory processes. A major component to a plants efficiency is valves operating properly. Ultrasonic inspection can quickly identify function and malfunctioning valves. So they can be tagged and repaired quickly to avoid, diminished production.