WALTER STAUFFENBERG GMBH & CO. KG

Manual Final Assembly Stud Type FI-FK Manual Final Assembly Studs of the FI-FK series facilitate the final assembly of cutting rings on tube ends, thus allowing for consistent assembly results with a maximum degree of accuracy, reliability and process stability Characteristics and Features Manual Pre-Assembly Stud Type FI-VK Manual Pre-Assembly Studs of the FI-VK series facilitate the pre-assembly of cutting rings on tube ends, thus allowing for consistent assembly results with a maximum degree of accuracy, reliability and process stability Characteristics and Features

The STAUFF Press Assembly Machine SPR-PRC-POC allows the pressure/position-controlled pre-assembly and final assembly of cutting rings from the Extra-Light Series (LL), the Light Series (L) and the Heavy Series (S) according to ISO 8434-1 / DIN 2353 on tube ends with outer diameters between 4 mm and 42 mm. The machine is designed as a robust table-top device for continuous operation in the workshop. It is used in connection with hardened and wear-resistant assembly studs FI-FMK and support plates FI-GP which are specially designed for the machine-assisted assembly. The combined pressure/position-control of the device allows wear on the assembly tools to be detected in time before it can have a negative influence on the assembly result. Maximum service life of the tools is achieved through careful handling of the components and practical operation of the assembly machine. Other factors are proper storage (protected against contamination and corrosion), regular cleaning and...

The electro-hydraulically operated STAUFF Press Assembly Machine SPR-PRC-MA allows the assembly of cutting rings in the Light Series (L) as well as in the Heavy Series (S) according to ISO 8434-1 / DIN 2353 on metric tube ends with outer diameters from 4 mm to 42 mm. Exchangeable heads allows the device to be adapted for 37° flaring of metric and imperial tube ends with outer diameters from 4 mm to 42 mm and from 1/4 in to 1 1/2 in respectively according to DIN 3949 or SAE J514 / ISO 8434-2. Short times for tool changes, setup and assembly (even when changing the assembly type from cutting ring assembly to 37° tube flaring) make it possible to carry out series production as well as the assembly of small and medium quantities with a high level of economic efficiency, reproducibility and process reliability with considerable reduction of times and cost of assembly of fittings. The adjustable return stoke of the cylinder helps the operator to further optimise the total cycle...

With the battery-operated STAUFF Press Assembly Machine SPR-PRC-H-M, STAUFF provides an ergonomically designed, light-weight and at the same time robust device for the assembly of cutting rings in the Light Series (L) as well as in the Heavy Series (S) according to ISO 8434-1 / DIN 2353 on metric tube ends with outer diameters from 6 mm to 42 mm. The machine has been designed for hand-held, tripod- or table-mounted operation and offers the best technical compromise between maximum flexibility, economic efficiency and a high level of process reliability with considerable reduction of time and cost for the assembly of cutting ring fittings. Short tool change and setup times (with only a few seconds required to manually adjust the assembly pressure) make it possible to carry out the assembly of medium and even small quantities of cutting ring fittings, e.g. during maintenance, servicing, conversion and repair works on hydraulic pipe and tube systems. With the rechargeable battery...

The type SFO-F tube forming machine facilitates the economical and most reliable production of tube ends made of steel, stainless steel and other materials with a contour typical for the STAUFF Form tube forming system. The machine is designed as a robust table-top device for continuous operation in the workshop. It is used in connection with FI-FST tube shapers and FI-FB clamping jaws. Tube shapers with FI-ID internal tube supports are used with selected tube dimensions, which prevent the tube from being constricted in the shaping area. Tube shapers, clamping jaws and internal tube supports have been specifically designed for the mechanical forming process and can be quickly and simply replaced without the need for any tools, if required. The resulting short tool change and set-up times contribute to the high efficiency of the system as well as ensuring low cycle times. All the tools needed for the forming process are clearly labelled with the tube dimensions so that assembly...

The STAUFF Clean System comprises of a pneumatic launcher and a range of specially designed nozzles and projectiles. The launcher uses standard industrial compressed air pressure between 6 and 8 bar / 87 and 116 PSI to propel a foam projectile through the nozzle and into the pipe, tube or hose bore to have their inside surface cleanedfrom any unwanted contamination. This provides a safe and environmentally friendly tool that requires little formal expertise to operate and apply. The launcher is the part of the system that controls the air supply to propel the projectile from start to finish of the cleaning job. The nozzles are specially designed to affect an airtight seal on any pipe, tube or hose with or without end fittings. Its main purpose is to compress the foam projectile allowing it to enter the internal diameter of the pipe, tube or hose to be cleaned. The projectile is the part of the system that does the cleaning: The foam projectile is sized to be approximately 15 %...

The STAUFF Thread Identification Board is intended to be used as a universal tool for workshops, warehouses or sales counters allowing quick and easy determination of common thread types and sizes, e.g. for male stud tube connectors and test couplings. The board is available in two different versions:

When used with a commercially available vice, STAUFF manual tube benders, type TUB-MA, enable common hydraulic tubes to be bent manually. They are suitable for steel and stainless steel tubes with diameters of 6, 8, 10, 12, 14, 15, 16, 18 and 22 mm with a defined minimum wall thickness. In addition to the metric version, a model for handling imperial tubes with diameters of between 1/4 and 7/8 inches is also available. The eight bending rollers – six in the imperial version – ensure maximum wear. A scale lasered onto the bending rollers enhances the accuracy of the required bending angle with superior precision. The manual tube bender is supplied with all the necessary components and multilingual instructions for use as a complete kit in a high-quality steel case. Features and advantages Technical Data

SAE Split Flange Halves DB ▪ 3000 PSI Standard Pressure Series (acc. to ISO 6162-1:2006): 1/2" (DN13) ... 5" (DN127) ▪ 6000 PSI High Pressure Series (acc. to ISO 6162-2:2006): 1/2" (DN13) ... 2" (DN51) ▪ Materials: S355J0 / C45 (or equivalent), Stainless Steel 1.4404 on request (W5) ▪ Surfaces: CrVI-free SAE Flange Clamps BM ▪ 3000 PSI Standard Pressure Series (acc. to ISO 6162-1:2006): 1/2" (DN13) ... 5" (DN127) ▪ 6000 PSI High Pressure Series (acc. to ISO 6162-2:2006): 1/2" (DN13) ... 2" (DN51) ▪ Materials: S355J0 / C45 (or equivalent), Stainless Steel 1.4404 on request (W5) ▪ Surfaces: CrVI-free SAE Split Flanges Halves (Flat Style) DB-FL ▪ 3000 PSI Standard Pressure Series (acc. to ISO 6162-1:2006): 1/2" (DN13) ... 3" (DN76) ▪ 6000 PSI High Pressure Series (acc. to ISO 6162-2:2006): 1/2" (DN13) ... 3" (DN76) ▪ Materials: C60 / C55 (or equivalent) ▪ Surfaces: CrVI-free SAE Flange Clamps (Flat Style) BM-FL ▪ 3000 PSI Standard Pressure Series (acc. to ISO 6162-1:2006): 1/2"...

SAE Blanking Flange and Counterflange BFX-CP / BAS-CP ▪ 3000 PSI Standard Pressure Series (based on ISO 6162-1:2006): 1/2" (DN13) ... 5" (DN127) ▪ 6000 PSI High Pressure Series (based on ISO 6162-2:2006): 1/2" (DN13) ... 2" (DN51) ▪ Material: S355J0 / C45 or equivalent, Stainless Steel 1.4404 on request (W5) ▪ Surface: blank, oiled SAE Sandwich Plate - Female BSP Port SPL-G1/4-L ▪ e.g. for Test Couplings ▪ 3000 PSI Standard Pressure Series (based on ISO 6162-1:2006): 1/2" (DN13) ... 2" (DN51) ▪ 6000 PSI High Pressure Series (based on ISO 6162-2:2006): 1/2" (DN13) ... 2" (DN51) ▪ Materials: S355J0 / C45 or equivalent, Stainless Steel 1.4404 on request (W5) ▪ Surfaces: blank, oiled SAE Blindplug CAG-BP SAE Blindplug (High Version) CAG-BPH ▪ 3000 PSI Standard Pressure Series (acc. to ISO 6162-1:2006): 1/2" (DN13) ... 4" (DN102) ▪ 6000 PSI High Pressure Series (acc. to ISO 6162-2:2006): 1/2" (DN19) ... 2-1/2" (DN64) ▪ Materials: S355J0 / C45 or equivalent, Stainless Steel 1.4571...