Metal sheets - Import export

The modern equipment with CNC machines, which we possess allow us to work sheet iron with thickness till 18 mm and dimensions 1500x3000 mm. These products are with high quality, precise manufacturing and excellent external look. Thank to different machines and equipment (lazer cutting, stamp press, punching, shears, eccentric and hydraulic presses, machine shafts, bending machine for metal sheets straightening , spot welding, robotic MIG-MAG welding, WIG welding, powder coating. The company produce big variety of products as the more important are: Hydraulic reservoirs Metal boxes for electronics Wardrobes Cabinets for instruments Metal cabinets for coffee machines Front panels for professional speakers Fireplaces, burners and barbecues Gun safes and storage of documents Control panels for machines Doors and lids for machines and vacuum cleaners Equipment for stores Lamps for lighting Steps of excavators

Our advantage lies in the ability to foldform steel in big quantities. Our advantage lies in the ability to foldform steel in big quantities. We use specific, simple or unitary figures of lengths, up to 4,000mm.

The mechanical processing of the already cut parts – withering of edges after cutting, smoothing of welded seams and joints, polishing, grinding, are the necessary final steps in the processing of parts made of sheet materials. This type of treatment is recommended not only for visual and aesthetic purposes, but also to improve the quality of subsequent coatings. We have special, automatic and manual machines for mechanical processing, which meet the requirements of ISO 13715 for withering of all cutting edges. For small products we use trowalizing machines. The types of mechanical processing of metals allow different subsequent effects: polishing – mirror effect, satin finish (creasing) – brushed effect, matting – matte effect. In addition to the decorative purposes, we mechanically process many of the parts we produce after welding, in preparation for the application of subsequent coatings.

The punching is a preferred technology in cutting-out of galvanized metal sheets. In FoxLaser we have 4 pc. punching machines that enable us to process without repositioning sheet material with dimensions 3000/1500/3mm. The main advantage compared to laser technology is the possibility of cutting and forming of the sheet material. The combination usage of punching and laser cutting allows us to make numerous identical holes (grid) or just forming in a laser cut parts. The biggest advantage in FoxLaser punching are a tripple tooling we have that allows us to produce same time same part in all machines. For achieving maximum performance we work with wide range of functionalities by the well proved softwares SigmaNEST and Metalix CNCKad, in combination with the customized software of the company AMADA.

Vacuum El System provides CNC punching, forming and tapping of parts with a variety of standard as well as custom tools. We operate an Amada punching centre with a capability of 1800hpm, which allows for a very high throughput, while still maintaining high quality. Maximum sheet size without repositioning is 3000mm x 1500mm and 5000mm x 1500mm with single repositioning. Benefits: Multi-purpose turret for efficient tool selection Scratch-free processing with floating brush table Dedicated CAM and Nesting software for optimal material utilization

Vacuum El System has extensive experience with electro-mechanical and mechanical assemblies, managing a product from concept to high volume production. Our highly trained ISO-certified assembly staff ensures all products meet their design specification. We are able to source and assemble external components to specification, providing you with fully or semi-finished products. It is possible to pack and label your products, and deliver them to the end user directly. Our experience in the assembly of vacuum pumps and systems, metal cabinets, frames, CNC controllers, electrical cabinets, medical equipment and many more, guarantees that highly complex as well as simple products can be assembled by us with excellent quality.

Vacuum El System offers powder coating service for a variety of parts, ranging from small components to large metal cabinets and constructions. Parts are painted according to their application with either epoxy-polyester or polyester powder, utilising the latest technology and equipment from Wagner. Prior to painting all parts go through pre-treatment process to ensure their surface is clean, degreased and phosphated. Strict quality control checks coating thickness, structural integrity, gloss level and visual appearance. Our automated paint booths ensure a fast turnaround and high throughput of powder coated components. Maximum booth capacity is 4100mm x 1600mm x 2500mm and 800kg.

Vacuum El System provides a wide range of welding services for mild steel, stainless steel, nickel alloy and aluminum parts. Our extensive expertise ranges from welding of simple metal frames, through complex cabinets, to very complex gas valve and vacuum chamber assemblies. Highly skilled workforce, following recognised International Standards (EN ISO 1011, EN ISO 5817), ensures all assemblies meet design specifications with excellent performance. Our development programs constantly improve the technical, drawing- interpretational, industrial safety and measuring skills of employees, passing on the benefits to the customer. We operate the latest technology and equipment from leading companies (Miller, ESAB, Fronius). We provide: TIG Welding MIG/MAG Welding Spot Welding

Vacuum El System works with a large variety of fasteners such as Self Clinching Fasteners, Rivet Bushes, Blind Rivet Nuts, Blind Rivets, Cage Nuts, Weld Studs and Inserts for plastics, ranging from ØM3 to ØM12 with cylindrical or hexagonal shape. Both manual and pneumatic tools are used, allowing fasteners to be easily integrated into the manufacturing process.

Vacuum El System is able to produce highly complex 2D shapes with high accuracy and speed by utilising the latest laser cutting technology from Mazak. With integrated machines and CAD software we are able to ensure a quick turnaround from initial design to finished component and optimum material utilisation through dedicated nesting. We provide precision cutting for a variety of materials including Carbon Steels, Stainless Steels, Aluminum and other metals and non-metals, up to 25mm in thickness. We operate two Mazak 4kW Laser cutting machines, with max sheet size 3000 x 1500, with automatic sheet loading and unloading.

Vacuum El System utilises the latest CNC bending technology from Bystronic for high-precision bending of parts up to 4080mm in length. With automatic laser angle adjustment and CNC crowning compensation, as well as dedicated offline programming software, we are able to quickly and accurately bend complex shapes from a wide range of materials. Benefits: High-precision bending through automatic laser angle adjustment and CNC crowning Accurate bending of large parts with automatic sheet follower High throughput and rapid tool change