Cold formed parts - Import export

Cold Formed Parts for Automotive, Agricultural and Heavy Duty Equipment steering parts. Tailor-Made Solutions

Large Quantities: produced as cold formed parts (so-called multi-station presses), which require high output volumes in order to achieve a reasonable price parts Small Quantities: Produced as turned parts - the economic adjustment to small batch sizes Fields of application: For thermoplastics, duroplastics, light alloys, metal compounds. Industrial consumers: Electrical industry, plastics processing industry, sheet metal processing industry, telecommunications, tank- and container construction.

The economic adjustment to small batch sizes, we meet with our turned parts for the direct assembly in plastics and die-cast products. Any thread forms such as, thread-tapping (DIN7500), thread cutting (DIN 7513-7516) or KTG for direct screw in plastics are realized cost-effectively. Advantage is the elimination of high tooling costs, since no counter-thread in the workpiece (eg threaded inserts, nuts, etc.) is required because the direct assembly takes place directly into the workpiece. Only a given tube is required in order to screw it directly. Our turned parts replace previously cold formed parts used (so-called multi-station presses) which require high output volumes in order to achieve a reasonable price parts.

As a specialist for cold forming, HONSEL manufactures customised solid parts with close tolerances in a wide range of geometries. The specialised manufacturing depth and the 100 % quality control of the produced parts are the hallmarks of the company. HONSEL bolts, installed in millions of clutch systems worldwide, are a first-class example of this. Asymmetric bolts — Up to 12 mm shaft diameter — Variable shaft lengths — Asymmetric head geometries possible to meet customers’ wishes

Aluminium wire We manufacture hard drawn and annealed aluminium wire at our site in Rothenburg/Saale. Materials / DIN EN E-aluminium according to EN 60889 Aluminium-magnesium-silicon alloys according to EN 50183 Aluminium content min. 99.5 % Aluminium for cold forming parts

More than 10,000 designed and manufactured tools Our most important sales product, in terms of excellent human capabilities, 125 years of tradition, more than 10,000 designed and manufactured tools for sheet metal forming, is engineering and design of the most optimal process of structural parts, especially for the automotive industry with modern computer technology, computer-aided machines, laser- robotic technology and acquired certificates for quality, environment, safety of computerization and qualification of employees. Cold Forming Car structural parts manufactured with cold forming in the tool. Cold forming tools are designed with state-of-the-art software, backed by extensive experience in the field of computer simulation and 5 axial CNC programming. We specialize in the production of tools for deep drawing, high strength sheet metal and aluminum.

Cold Formed Part for Starters for automotive

We use the latest high-gloss polished and coated forming tools for the cold-forming proess. This means we achieve very high accuracy. Some examples of Conform® precision parts: drive shafts for small to medium-sized electric motors, e.g. for windshield wipers window winder seat adjuster bearing bushes locking pins ABS functional parts ESP functional parts

With Conform® components our customers can reduce their procurement and assembly costs: We handle the preceding processes thus enabling slimmer procedures at our customers’ own production facilities. So that we can meet the wide variety of component needs for our customers, we work within a network of certified partners. Some examples of components made to customer specifications: cold-formed parts in steel cold-formed parts in aluminium rubber decoupling elements plastic injection-mouldings stampings metal bending parts non-detachable washers or sealing rings

Omega sections characterised as ΩTR60, ΩT110, ΩTR160, ΩTR210, ΩTR260; Profiles sold in EN 10346 steel: Hot-dip galvanised Z:200, 275 | Zin+Mag:175, 250; Drilling is carried out according to the position indicated by the customer.

The KEBAFORM range consists of individually designed engineering solutions resulting in the creation of innovative fasteners. This range fits various requirements, such as holder, stop bolt, distance sleeve, or adjustment element. Multiple phased cold-forming manufacturing processes create a unique and advantageous end product. This know-how and technology allow for a complex fastening element to be formed in up to six blows. PRODUCTION CAPABILITIES • 100% adaptable to any application • Minimization of materials used and inventory costs • Multi-functional use allows for large savings • Simple and efficient assembly • Alternative and replacement of turned parts