Drop-forging - Import export

pressure equipment: valves, boiler systems, piping PED 2014/68/EU, AD 2000-W0, ASME/ASTM, CNIM, Alstom, MHPS nuclear power/ atomic energy and plant construction KTA3201.1, KTA1401, AVS D 100/50, Siemens, EDF/Areva/RCC-M naval architecture/ shipbuilding and offshore/ ocean engineering American Bureau of Shipping (ABS) Bureau Veritas (BV) Det Norske Veritas (DNV) Lloyds Register (LR) Nippon Kaiji Kyokai (ClassNK)

KB Schmiedetechnik GmbH is a drop forge in West Germany, located between the historic “blade & metal region” Solingen and the “soccer city” Dortmund, specializing in small series production of safety-relevant closed die forgings from 200g to 130Kg unit weight of all steel grades and alloys according to following certifications and standards: pressure equipment: valves, boiler systems, piping PED 2014/68/EU, AD 2000-W0, ASME/ASTM, CNIM, Alstom, MHPS nuclear power/ atomic energy and plant construction KTA3201.1, KTA1401, AVS D 100/50, Siemens, EDF/Areva/RCC-M naval architecture/ shipbuilding and offshore/ ocean engineering, certified by • American Bureau of Shipping (ABS) • Bureau Veritas Marine & Offshore(BV) • Det Norske Veritas (DNV) • Lloyd´s Register (LR) • Nippon Kaiji Kyōkai (ClassNK) Examples: components and equipment like brackets, holders, chain links, hoists, lifting hooks, fasteners, pressure-bearing parts like valve bodies, pipe connections, gearwheels, ...

KB Schmiedetechnik GmbH is a highly certified West German drop forge, located in Hagen (Westphalia) - between the historic "blade & metal" region Solingen and the "soccer city" Dortmund - specializing in small series production of safety-relevant closed die forgings from 200g to 130Kg unit weight of all steel grades including duplex stainless steels, nickel based and titanium alloys. Examples are forgings for mechanical applications like brackets, holders, hoists, forged lifting gear, slings, hooks, chain links, special screws, nuts, gearwheels/ toothed/ cog wheels, forged pinions, and pressure parts like forged valves for hydrogen production and nuclear energy, as well as forgings for boiler systems construction. These include forged parts for boilers and piping like fittings, flanges, bifurcations, hose pipes, and forged boiler parts like header caps, end pieces, manifolds. KB Schmiedetechnik produces forgings for high pressure applications according to ASME, PED, KTA, RCCM.

FORJA NEPTUN has the capability to produce forged parts from carbon steel, alloy steel and high alloy steel, as well as rough or final machining on forged blanks/ parts.

we have capability to forge different kinds of aluminium including 7075-2014-7049-6061-6063 etc. please feel free to get in touch with us

Precision forged parts are forged parts where very narrow tolerance can be achieved by following the forging process permanently. Our processes enable forging with the +/- 0.1mm tolerance. We are specialized in the production of precision forged parts weighing between 0.001kg and 1kg made of different material. The advantage of precision forged parts is that they can be used mostly in different compounds and without additional mechanical machining. Hot die drop forging is the method in our company – sticks are heated and inserted into the appropriate forging tool.After the forging process, we trim and pierce the semi-finished products to meet many shapes and other requirements. We shape stainless, alloy and carbon steels. In most cases, more complex and larger forgings are further machined.Due to the specificity of precision forgings, we provide the minimum necessary additional machining and thus reduce the machining times.

Drop forged polished steel head for maximum strength and durability for a lifetime of hard work -Non-slip rubber grip handle provides a firm, non-slip grip which allows superior driving and impact absorption -Shock absorbing fiberglass core handle -Head-to-handle joint design is a non-detachable epoxy resin that remains resilient to wearing -Handle coated with polypropylene grip for additional comfort -Optimal weight distribution for better performance -Durable, resistant, long lasting tool for different kinds of applications

Are you in need of lifting heavy loads efficiently? Ronix Tools provides a variety of heavy lifting duties jacks. The Ronix RH-4904, a 10-ton hydraulic bottle jack, is a reliable and versatile tool to help you with lifting to 10 tons. This jack is suitable for lifting duties of automotive workshops and construction appliances. This jack is built with drop-forged steel which increases durability and long-lasting performance. The hydraulic system is easy to use, and everyone can use it smoothly and safely.

Hammers are used for a wide range of driving, shaping, breaking, and non-destructive striking applications. The Ronix RH-4713, 500gr Machinist Hammer is a professional tool designed with a drop-forged polished steel head to withstand a lifetime of hard work which can accomplish all the jobs easily. Ronix has designed the RH-4713 with high-quality material so that it can carry out high-pressure performance and deliver outstanding results at the same time.

There are different types of hammers on the market. Each hammer has its appliances, and Ronix Tools can help you choose the best-quality hammers that are suited for your needs. All Ronix hammers are designed with non-slip rubber grips. Ronix's RH-4751 claw hammer head is made of drop-forged steel, which is very durable and resistant to shocks. The handle core is made of fiberglass and can absorb impact forces. Ronix Tools designed the hammers to have an optimal weight distribution. The RH-4751 claw hammer is suitable for all appliances, including construction, woodworking, home repair, nail removal, and daily use. The curved design of the body ensures that working with the Ronix RH-4751 is so smooth.

Ronix Maxi RH-1368 Long Nose Pliers perform as expected of a long nose or needle nose plier. They are 8′′ (200mm) in size and allow operators to work precisely. The modern design of the jaws, as well as the hardened and tempered drop-forged steel and TPR handles, are just a few of the features that make these pliers ideal for bending, shaping, and cutting. Long nose pliers are unique in that they can bend, cut, and grip where fingers and other hand tools cannot. This hand tool could be useful for electricians, network engineers, jewelry makers, and anyone who needs to cut and bend wires, cables, and metalworks. Even if you're not on this list, you should have a pair of these long-nose pliers in your toolbox. To know more about RH-1368 scroll down and read the ‘detailed description’.

Lubrication for thermoforming processes, e.g. drop-forging, hot extrusion, hot rolling or hot bending of steel and non-ferrous metals Thin-film lubrication of sliding surfaces of all kinds on production machines, e.g. column guides of forging presses Advantages and benefits Excellently suited for improving workpiece surfaces and increasing tool service life Highly effective due to optimum solid lubricants with good separating effect Broad range of uses for various thermoforming processes Low consumption due to thin-film lubrication Marked separating and lubricating functions in all temperature phases Free of graphite, which can lead to carburising of tool and workpiece For best adhesion, clean contamination and other lubricants from slide surfaces. Best way is to clean mechanically first and then with OKS 2610 or OKS 2611 universal cleaning agent. Use a brush, spatula or similar to apply evenly a suitable quantity of paste onto surface. The paste will also act as a sealant.

Drop-forgings of carbon and alloyed steel, nickel, duplex, titanium and superalloys like Monel® or Hastelloy®, Inconel®, Incoloy® for pressurized components like forged valves or valve parts like bodies and yokes or bonnets, flanges for boiler systems, fittings for piping, non-corroding parts for shipbuilding, marine technology, slings and lifting gear, hooks, eyebolts, nuts, chain links, military vehicles, transportation and defense. Every nut, bolt, and screw - forgings for harsh environments: forged valve bodies, bonnets, yokes and flanges, pipe connections, pressure applications like boiler parts, hoists, chain links, eyebolts, hydraulic components, corrosion and acid-resistant parts for chemical and fertilizer industries, as well as shipbuilding and drill equipment. Pressure equipment and nuclear power (valves, boilers, piping): PED 2014/68/EU, AD 2000-W0, ASME/ASTM, KTA, RCC-M Shipbuilding and maritime industry ABS, BV Marine & Offshore, DNV, LR Shipping, ClassNK

Gears are mechanical components and an essential part of many machines and are used in everything from piston engines to gearbox construction to agricultural machinery and wind turbines. Main gear types are: Spur and Pinion Gears: These gears have straight teeth and are the most common. They transmit rotational movements parallel to the axis and are found in gears, clocks and machines. Bevel Gears: These gears have tapered teeth and movement between non-parallel axes. They are used in differential gears of vehicles and in industrial machinery. Worm Gear: This combination of worm and worm wheel provides high gear ratio and is used in hoists, conveyors and other applications. Hydraulic The West German drop forge KB Schmiedetechnik GmbH produces forged gear blanks, piston parts and hydraulic components for a wide range of applications - from agricultural machinery and conveyor technology to engine construction, diesel generators to shipbuilding.

KB Schmiedetechnik manufactures forgings in Germany, made of European quality steel and special alloys. Drop forgings of stainless steel: corrosion-resistant, non-embrittling, seawater-suitable Drop forgings according to Pressure Equipment Directive PED 2014/68/EU, AD 2000-W0, KTA, EDF/Areva/RCC-M Boiler parts for boiler systems and vessels from former Alstom, Babcock/Borsig, CNIM, Mitsubishi/Hitachi (MHPS) and more. Keywords: Valves, valve parts, valve bodies, high-pressure valves, hydraulic valves, nuclear valves, safety valves, pipe flanges, boiler construction, pipeline construction, Y-pipes, forged pipe angles, fittings, fittings, fork pieces, pipe connections, Y-pieces, T-pieces, L-pieces, forged fittings Details: KB Schmiedetechnik, a drop forge in Western Germany, is manufacturing forgings for the construction of boiler systems including tube connections for piping like fittings, flanges and complex manifolds, offshore, marine, shipbuilding

Drop forging of steel produces components that endure extreme loads and stresses, ensuring exceptional structural integrity and consistent performance across various environments. This method offers superior reliability and cost-effectiveness across a wide range of sizes. The "grain-flow forging" process is unmatched in metalworking, eliminating internal gas pockets or voids that could lead to failures under stress or impact. As customers increasingly value impact and fatigue resistance for overall reliability, drop forging excels by enhancing impact strength through optimal materials and heat treatments. This improves the strength-to-weight ratio, allowing for reduced section thickness without compromising safety or performance, leading to significant cost savings over the product's lifecycle. KB Schmiedetechnik GmbH in Hagen-Westphalia near Dortmund Forgings made in Germany of European quality steel!

The German drop forge KB Schmiedetechnik GmbH is a pure supplier and produces drop forgings for the international valve industry, boiler and pipeline construction, as well as shipbuilding and marine technology with decades worth of experiences in forged nuclear and pressure parts including forgings for deep-cold environments and ultra-low temperatures such as: Cryogenic valves - low temperature valves for cryogenics KB Schmiedetechnik GmbH develops forgings for cryogenic applications like the handling of liquified gases with cryogenic gate, globe or check valves during the production, transport and storage of oxygen, nitrogen, argon, LNG or even hydrogen or helium down to -269°C (4 Kelvin above absolute zero!). Leak-proof forgings: corrosion-resistant, non-embrittling, seawater-suitables. Forged blanks or machined parts like valve bodies, flanges, fittings and various tube connection. Acid-resistant forgings of all stainless-steel grades and superalloys, e.g.

Forgings have a grain flow, like the fiber structure of wood, caused by plastic deformation during the forging process. Proper orientation of grain flow improves the physical properties of forged parts. Everyday examples for forgings are car wheel bolts or screw nuts. Further examples include all kind of fasteners and hoists including forged hooks, eyebolts, and chain links. Forgings are also part of complex assemblies like crawler track chains, articulation sockets for busses or trains, hydraulic systems and lifting gears, as well gearwheels (forged blanks), pinions, rollers, holders and supports. Made in Germany of European primary material KB Schmiedetechnik GmbH is a Western German drop forge, specialized in small series production of closed die forgings from 200g to 130Kg unit weight and up to 600mm length of all forgeable steel grades and superalloys according to: ISO 9001 + ISO 14001 ASME, PED, KTA, RCC-M ABS, BV, ClassNK, DNV, LR

Our experience in filling cylinders has enabled us to develop our own pump technology which has proved its worth in a number of fields in addition to filling cylinders. Pump aggregate NP 10/15 Performance Min./Max.: 150-300 kg/h 0.6-1.2 gal/min Power cons.: 1,5 kW Motor: 3x400 V, 50/60 Hz Drive: V-Belt Dimensions (LxWxH): 600x400x500mm Weight: 40 kg Pump aggregate NP 25/50 Performance Min./Max.: 400-1000 kg/h Power cons.: 3,0 kW Motor: 3x400 V, 50/60 Hz Drive: V-Belt Dimensions (LxWxH): 800x600x500mm Weight: 85 kg Pump aggregate NP 25/70 Performance Min./Max.: 600-1500 kg/h Power cons.: 4,0 KW Motor: 3x400 V, 50/60 Hz Drive: V-Belt Dimensions (LxWxH):800x600x500mm Weight: 85 kg The following stats are valid for all pumps: Materials Valve casing: Special brass / cast bronze Valves: High grade stainless steel Plunger: Ceramic Sleeves: CO 2/N 2O – resistant compound; fabric reinforced Support rings: Teflon with graphite, run-dry-proof Crankshaft: Drop-forged and case hardened Pump

Diameter (D,d): ø50 ÷ ø650 mm Length (L,l): 500 ÷ 6000 mm Weight: 50 ÷ 5000 kg

Closed Die Forging Range of 0,5 to 8kg gross weight