Gear cutting - Import export

High quality lapped Gleason gears that exceed the expectations of the most demanding customers are well within the capability of ITALGEAR who will implement their long developed experience in the field and develop the most effective Tooth Contact Area and motion curves of the bevel gear resulting into high precision and low noise in operation. Specific software such as CAGE and Kimos are used as well as strict controls of all the production steps are applied in order to replicate precisely the mathematical model of the tooth profile (software such as GAGE and Komet are used). The use of modern Gleason Phoenix CNC gear cutting machines and Klingelnberg and Remaut CNC lapping machines with a 100% gear final check in combination with vibration analysis, allow to obtain highquality lapped Gleason gears that will satisfy the most demanding customers

Carbideline consists of CarbideLine-S solid carbide tools, CarbideLine-H hybrid tools and multi-part carbide tooling with CarbideLine-I indexable carbide tools. All CarbideLine tools excel through maximum productivity in their specific fields of application. CarbideLine-H tools are a new addition to the product range. They cover the module range 5 to 12 and are the 1st. choice for rough machining and finishing large lot sizes, where the tools costs using solid carbide milling cutters are too high and the gear cutting quality is too low using indexable inserts. CarbideLine-H tools are also highly suitable for machining high-strength materials up to 1,400 N/mm2 and enable a gear quality up to quality grade AAA. Its preferred area of application is for gears for commercial vehicles, general mechanical engineering and energy technology. In one specific application it was possible to reduce the gearing costs per wheel by 20% with the CarbideLine-H compared with an indexable insert system.

SpeedCore is a newly developed substrate for hobs. The increased hot hardness of the intermetallic cutting material allows for cutting speeds of at least 30 % higher compared with HSSPM4/ 14 hobs, resulting in shorter production times without sacrificing tool live and ocmplies with the demand of customers for easy handling and easier recycling. Combining the new SpeedCore substrate with a custom coating achieves top performance with easy implementation and high reliability. Advantages - Improved productivity of up to 70 % - Process reliability (like HSS-PM) - Easy to implement; also on older or unstable machines - Regrinding and coating possible without problems

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible Cooperation with companies for special manufacturing of gears and pinions etc We speak fluent English.

RX80 Gear Oil stands as a cutting-edge manual transmission fluid meticulously engineered to deliver smoother gear transitions across a broad spectrum of temperatures. It is compatible with the manual transmissions found in numerous vehicle models from various manufacturers. Notably, RX80 Gear Oil exhibits exceptional adaptability in cold climates. It minimizes the resistance during initial use, while also effectively managing transmission noise and idling vibrations during regular operation. RX80 Gear Oil provides: Reduced transmission noise for quieter operations. Effortless shifting in low temperatures. Enhanced longevity of gear teeth and bearings. Consistent lubrication performance across a wide range of operating temperatures. Exceptional wear resistance, ensuring a strong and protective film throughout the lubricant’s lifespan. Minimal friction in 2-stroke motorcycle gearboxes.

Well-known for its gear production capabilities, Power Jack Motion Gear earned its reputation in the field of gear manufacturing on international levels. Our experience in the manufacturing process of Machine Tool Gears primarily offers improved gear quality, leading to lower gear noise and increased lead control which improves contact ratio and gear set life. Our gear manufacturing teams can handle gears up to 400mm in diameter. Power Jack Motion Gear precision manufacturing capabilities include machining, heat treating, grinding, skiving and other finishing requirements in order to meet your exacting tolerances.

POWER JACK MOTION considerable investment in sophisticated equipment ensures high precision, high quality, custom made Speed-Reducer Gears that adhere to tight customer specifications. We have been cutting precision Speed-Reducer Gears since 2003. Our machinery is perfect for precision gear cutting, whether it be a standard or custom design, small and large diameter gears of various dimensions and complexity.Regardless of the volume of your order, our sophisticated machines are able to get the job done quickly and effectively.

Our mass production Auto and PTW Gears meet the highest quality requirements in precision and functionality up to a quality level of DIN 5 or AGMA 12. Whether you need high or low volume gears, small or large cut, we’ve got you covered. Our state-of-the-art machine park offers you the advantage on every completed project and give you one step ahead of your competition.

Made for the gear-cutting sector Clamping solutions for the gear-cutting sector are individual and have very special requirements. Consequently, it is not easy to find the suitable clamping device, particularly in the case of high variant diversity and smaller lot sizes. The conventional solution is to use fixtures that are more or less effective. Rigid and narrow standard segmented mandrel Fortunately, this is now history. With the MANDO G211 you are relying on a standard segmented mandrel. You profit from in-stock segmented clamping bushings. The rigid and narrow mandrel with optimized tool runout contour is ideal for use in gear cutting applications. Moreover, it can also be used for gear shaping or grinding. Three end-stop levels that are placed with different proximity to the workpiece make it possible to use individual workpiece end-stops. Also a coolant connection ensures process reliability.

VERTICAL LATHES : Passage : Max. dia : 4 m, Height : 2 m CENTER LATHES : Max : 10 m between extremities BORING MACHINES : Table of 3 m x 4 m MILLING MACHINES : Stroke : 1.4 m x 0.7 m DRILLING MACHINES : Drilling capacity : Dia : 75 mm PLANING MACHINE : Table of 6.35 m x 1.25 m SLOTTING MACHINES : Stroke : 350 mm, Dia : 1.2 m GEAR CUTTING MACHINES : Dia : 400 mm, Module : 12 GRINDING MACHINE : Cylindrical SAWS : Cutting capacity : 330 mm OVERHEAD TRAVELLING CRANES : Up to 20 tons It enables the complete assembly and controls of our productions (filter-presses…). This workshop contains mainly portable tools but also overhead travelling cranes of 10, 15 and 20 tons.

Milling is the process of machining metal with a specific cutting tool, a milling cutter. The milling cutter removes excess material from the workpiece to produce an element of a given shape. Unlike turning, in milling, the workpiece moves forward while the milling cutter rotates. By milling processing, you can obtain a part with a complex shape and geometry from a workpiece. The milling machine is primarily used for demanding tasks such as gear cutting. Our machining workshop is equipped with the most advanced high-tech CNC equipment. We offer our customers full-cycle material processing services, from designing to the protective coating.

Flat Satchel Bag Making Machine with 3 color in-line printer Mfg : 2016 Mfgr : Gracijani Status : standing Bag Width : 60 - 320 mm Cut Length : 160 - 440 mm Forming Plates: 6 sizes Cutting Gears : 7 sizes Print Cylinders : 16 sizes – all new Machine under operation for a few months in total only Short video available on demand. All machine or equipment is offered as is where is with all faults without warranty and is subject to prior sales. All information provided in this offer is from the source(s), which is/are deemed reliable and trusted. Ex.Works, excluding VAT, insurance, dismantling, packing and delivery.

single or multi-ribbed roughing and finishing wheels suitable for grinding of external and internal gears for automotive and aircraft industry radial, screw, rotor and worm profile wheels high speed grinding of profiles and gears lunge grinding, abrasive cutting, cylindrical grinding CBN grinding worms roughing and finishing worms in form of cylindrical worms and globoidal worms for highly efficient grinding of external gears and profiles. diamond Coroning rings and -gears to process automotive gears for passenger and commercial vehicles advanced, low noise gears workpieces with interfering geometry