Mechanical component working - Import export

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible Cooperation with companies for special needs We speak English.

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible Cooperation with companies for special cases.

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible References of industry on request for this field of application We speak English.

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible Cooperation with companies for special manufacturing of gears and pinions etc We speak English.

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes and industrial drive systems. Sectors of our (international) customers are: Mining, oil, offshore applications, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears: internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears: hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts: internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible. References of industry on request for this field of application. We speak English and looking forward to get intouch with you.

The combination of crane control and wireless control concept creates the link between an operator and a crane and thus makes optimum load handling a tangible experience. Absolutely safe operation of a crane or a system of several cranes must always be guaranteed – safety for the crane operator as well as for the transported goods and surrounding infrastructure. The smart Demag SafeControl system enables independent and continuous monitoring of a crane on the basis of a largely redundant control concept to bring the system to a standstill independently if any irregularities occur. Furthermore, dangerous conditions can be identified and prevented in advance. The crane operator can concentrate fully on his/her work at all times thanks to the safety control system. A crane can be conveniently and intuitively controlled by radio, which is also very efficient. The safety control system combined with radio control can ensure gentle handling and precise positioning of loads.

Demag components for process cranes turn a crane into a fully fledged process crane, without the need for any additional design or development work. They're fast, safe and reliable, making these components extremely worthwhile elements of the Demag process crane engineering product line. The individual components – MPW open winch units, MPW open winch crabs and corner-bearing end carriages – are proven components that have been tried and tested for many years. They are individually configured to meet the specific requirements of your process crane. The variety of possible applications is virtually unlimited. See all the performance details and benefits on the product pages.

MFZ SERIES – FIT 2 PART – YOUR TASK DEFINES OUR MACHINE. Highest performance and output per square meter, at the same time lower costs and higher productivity – that was the task for our engineers and developers at SAMAG MachineTools. The result: the MFZ series with FIT 2 PART. The conception of the new series leaves nothing to be desired. Technological know-how - for the highest precision with the greatest possible productivity - coupled with passion and innovation, means we create the opportunity to continue adapting the performance of our MFZ machine tools to your workpiece in the future - FIT 2 PART! Whether they have complicated workpiece dimensions or are looking for the optimal quantity solution with minimal machine investmen

QUICK CHECK GUN DRILL Eight basic cycles, based on experience, are included in the scope of delivery of the machine and guarantee professional processing of the workpiece. Specific groups for cross drilling cycles are available as an option. This makes workshop programming and programming of crossing holes easier by adapting the feed when hitting the cross hole. This increases the tool life significantly.

4-spindle solution for pre-processing 2-spindle solution for fine boring with independent X, Y and Z axes Cycle times less than 30s possible

STABILITY AND HIGHEST PRECISION COME BY APPROXIMATE. THE PERFECTLY THOUGHTFUL AXIS CONCEPT IN THE POWER TOWER DESIGN ALLOWS MINIMAL TCP DISTANCE AND MAXIMUM MACHINE STIFFNESS. The POWER TOWER DESIGN impresses with its compact design and extreme rigidity. All components in the force flow are statically and dynamically optimized down to the last detail, thus ensuring perfect work results. The clear separation of all linear axes guarantees long-term dimensional accuracy of all axis drives and sustainably prevents tolerances from overlapping and thereby increasing. Thanks to the large footprint of the Y-tower and the unique DOUBLE BALL SCREW DRIVE, we always achieve optimal support for the drill beam in the TFZ and at the same time an extremely short distance between the swivel bearing and the tool center point (TCP distance), for maximum rigidity with large transverse forces.

2-spindle solution with 4 parts clamping Processing in one setup Machining time less than 82s per workpiece Machining with 4 spindles Tool monitoring for all tools takes place parallel to production time

THE MULTI-SPINDLE SHAFT DRILLING MACHINES OF THE TBM roto series ARE DESIGNED FOR PERMANENT PRODUCTION USE. THEY ARE PARTICULARLY DURABLE, EXTREMELY ROBUST AND GUARANTEE THE HIGHEST PRECISION: 24/7/365! TBM roto – shaft drilling machine for production For machining rotationally symmetrical workpieces such as gear shafts, camshafts, steering rods, common rails, standard parts... Customer-specific solutions, automation, handling, workpiece clamping, workpiece cleaning… Long-lasting machines for parts with the highest precision Additional units, features or modules available Optimized accessibility to all components for maintenance and service

used horizontal machining center, year of construction: 2008 Product name: MFZ 2-2 Update Used 2-spindle horizontal 5-axis machining center Year of construction: 2008 Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (machine without coolant system and accessories) X-axis travel: 450 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 450 mm Rapid traverse XY Z axis 60,000mm/min 2 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm Spindle distance 450mm Chip conveyor Knoll (scratch belt conveyor in positioning variant across the machine) High-quality Knoll KSS system with fine filtration Flush gun Complete enclosure Tool storage (2 x 50 tools) Operating voltage 400V 3N ~ Control voltage 24V DC Connection value machine approx. 72 KVA Compressed air connection 6 bar

PENDULUM CHANGER – GOOD FROM EXPERIENCE. The W-axis principle, established by SAMAG since 1995, enables workpiece loading to be carried out parallel to production times. The workpiece carrier table is moved in the swivel drive from 0 – 180°. This means that the next loading and unloading of workpieces can take place during processing. Efficient and useful also for robot-assisted loading.

4 SIZES AND LOTS OF POSSIBILITIES! THE SFZ SERIES ESPECIALLY SCORES WITH STRONG PERFORMANCE. Starting from the four basic models of the SFZ series; We offer modular equipment variants, depending on performance requirements. Completely in the spirit of FIT 2 TASK. In order to guarantee individual performance, the SFZ machines are equipped with the latest generation of Heidenhain iTNC640 controls as standard. SIEMENS 840D SL is optionally available as an alternative, depending on your requirements.

SIMPLY ROTATE THE 3D UNIT BY 90° AND THE MASS THAT HAS TO BE MOVED IS ONLY HALF AS BIG! ZERO GRAVITY DRIVE – OR TURN WITH MASS. Through the rotation and the resulting reduction of the mass to be moved - by around half - we can use the ZERO GRAVITY DRIVE to achieve an incomparably efficient, dynamic and stable type of spindle movement in all three spatial axes. This new kinematic concept is unique in multi-spindle machining centers and enables maximum efficiency and absolute precision on the one hand and maximum utilization and extreme cost-effectiveness on the other.

The frame construction concept offers reliable stability thanks to its closed design. The power transmission through the axis movements in the working area does not cause any deformation of the frame. This extremely stable solution is a prerequisite for the high-precision machining of your workpieces and guarantees consistently high process quality. The new generation of the MFZ is also built on the solid machine bed with Hydropol ® filling. The specially developed composite material improves the stability of machine tool beds. Hydropol ® makes a further step possible in terms of the interaction between energy efficiency and high productivity.

4-spindle solution with HSK-A100 on MFZ Machining of the free cut with 4 spindles possible OP 10 and OP 20 are processed in one machine Unit times less than 50s possible

Machining with 3 or 4 spindles OP 10 and OP 20 are processed in one machine Complete processing in 67s

Machining with 4 spindles OP 10 with 4 part clamping on workpiece carrier unit OP 20 with 4 workpieces on 2 rotary tables (5-axis machining

With Conform® components our customers can reduce their procurement and assembly costs: We handle the preceding processes thus enabling slimmer procedures at our customers’ own production facilities. So that we can meet the wide variety of component needs for our customers, we work within a network of certified partners. Some examples of components made to customer specifications: cold-formed parts in steel cold-formed parts in aluminium rubber decoupling elements plastic injection-mouldings stampings metal bending parts non-detachable washers or sealing rings