Machining industry - Import export

TUNNEL METAL DETECTOR WITH INTEGRADTED EVALUATION ELECTRONIC -USED IN BELT CONVEYORS FOR QUALITY CONTROL OR MACHINE PROTECTION. Detects all metals encapsulated or as loose parts. The new performance benchmark! imagePHASE visualizes your product and is a synonym for highly accurate metal detection at maximum reliability. Impressive simple operation. Minimal floor space required (reduced metal-free area) due to mesuCAGE technology. Compliant with quality assurance according to HACCP, IFS, BRC, SQF. Specifically tailored system solutions with reliable conveying technology and selected accessories.

- detects and separates any type of metal, loose or encapsulated - flexible integration into existing conveying systems independent of direction, quick and cost-effective -easy to operate - high-precision metal detection, extremely reliable - uncompromising safety, thanks to mesuSafetyPack

metal separator was developed for the examination of plastic granulates, ground material and powders for metallic foreign bodies. It is used in the injection molding and extrusion areas for slow-flowing material columns. Both the detector and the ejection unit have been specially developed for this area of use. This results in top performance data for precision, operating reliability and ease of cleaning. Failsafe storage of all system parameters Digital signal processing for best detection Process- and condition monitoring Standardised system for a wide area of use Robust construction for maximum lifetime Highest precision in long-term operation Fast ejector for minimized material loss Dismantle without tools All components are easily accessible

User-friendly and intuitive Economical owing to highest availability Robust and extremely low maintenance Variable strap width Stainless steel configuration 60 cycles per minute, with High-Speed Kit (optional) ASLF 'Anti-Strap-Loss-Function' Constant strap control Automatic cycle start by tabletop sensor (optional) Automatic Strap feed Strap width 5 - 12 mm, either Strap end detection system with automatic discharge of remaining strap Automatic strap tensioning (optional) Coil holder inside (either externally) Operation Terminal with Soft-Button DAT 'Direct-Access-Technology' The exclusive eject function avoids strap jam Torque controlled strap tension, adjustable Single-Copy-Strap Foot-bar at the operator side Machine movable MFT 'Mono-Frame-Technology' Power connection top (either bottom) Table height steplessly adjustable Table top front hinged by 270 °, removable Wear-free, energy saving direct-drive-motors Low maintenance and low wear strap arch Many specific options...

Economical owing to highest availability Robust and extremely low maintenance Easy handling Minimum space requirement Stainless steel configuration ASLF 'Anti-Strap-Loss-Function' Constant strap control Strap width 5 - 12 mm, either DAT 'Direct-Access-Technology' The exclusive eject function avoids strap jam Torque controlled strap tension, adjustable Upstream and downstream interlocks Conveyor speed steplessly adjustable Belt type or roller conveyor Stainless steel welding plate, low maintenance GreenTech energy concept, low power consumption High-Speed-Kit, optional Intuitive operator interface MFT 'Mono-Frame-Technology' Bundle press, optional SAO 'Safe and Open' - Safe without protection doors Bundle flow control Wear-free, energy saving direct-drive-motors Low maintenance and low wear strap arch Many specific options available, easily configurable

Plastic film for automatic packing machines is primarily used for the following: E-commerce: as rolls for despatch packaging where the product is automatically wrapped in film, as new packaging for returned goods, etc. Pharmaceutical industry: for bundling and thereby securing the shipment of multiple packages Sanitary products: for packaging paper towels and tissues, nappies and other sanitary items Insulation industry: for packaging insulation boards using stretch packing machines Food industry: food packaging machines (frozen foods, fruit, vegetables, etc.)

Based on decades of experience, GMN has specialized in producing extremely high quality machine tool components. Through this strategy, GMN manufactures a wide range of standard non-contact seals and customized solutions. The frictionless, no-wear characteristics of GMN non-contact seals offer effective, economical and ecological solutions for modern applications in and outside of the machine tool industry. Thanks to the non-contact design of the inner and outer ring, GMN labyrinth seals guarantee completely frictionless operation and therefore offer a wide range of benefits for a whole host of applications and uses.

Handles in various designs and dimensions: — ergonomic design and finger protection — electrostatically discharging — with/without bore and cover caps Front handle, handle, bridge handle, machine handle, comfort handle Material selection: — Plastic PA glass fibre reinforced, black — Plastic PA glass-ball reinforced, black System handle Material selection end piedes: — Plastic PA glass-ball reinforced, black Material selection tubes: — Carbon fibre, glossy finish — Aluminium, anodised — stainless steel — Steel plastik covered Strip handle Material selection handle strip: — Aluminium Material selection cover caps: — PA glass-fibre reinforced plastic Other sizes, other colors on request

The special Metzner development is a fully automatic machinery consisting of a contact-free loop control, an automatic cutting machine and a crushing station with storage system. It can produce polystyrene pipettes with diameters from 4 to 25 mm and lengths from 100 to 700 mm. The extruded material is first scored with the aid of several rotary cutting heads, then broken and finally deposited in collecting containers. The cycle time for four parts is only 1.5 seconds. For the production of short lengths (up to 120 mm), the cycle time is extended to approximately three seconds.

An internationally active medical technology company that produces and sells catheter tubes, among other things, has optimized its manufacturing process with the help of a production line from Metzner Maschinenbau. With Metzner's know-how, it was possible to replace a costly manual process with an automatic machine, saving costs. At the same time, the length accuracy and the cutting quality were significantly improved. The company supplied a fully automatic system that precisely cuts the catheter tubing to length, removes the mandrel present from the extrusion without leaving any residue and without longitudinal expansion, and then deposits the tubing in a collecting container at the end. Processing with exact length accuracy and mandrel removal The Metzner special development cuts catheter tubes to an exact length and removes the mandrel inside safely and precisely. The finished material is deposited in a collection container.

Specifications: Stroke rate: continuously variable up to max. 250 1/min. Press: nominal stamping capacity 300 kN, stroke 12 mm Servo units: max. nominal forming capacity 40 kN, max. stroke 100 mm Feed length: any feed pitch Material: max. strip thickness: 4 mm, max. strip width 90 mm, max. wire Ø 4 mm Dimensions: width 3,282 mm x depth 1,820 mm x height 3,055 mm Weight approx. 9,500 kg (without tooling)

Specifications: Stroke rate: continuously variable from 5 to max. 250 cycles/min. Press: nominal punching capacity 300 kN, stroke 16 mm Slide units: max. nominal forming capacity 90 kN, max. stroke 95 mm Feed pitch: mech. feed: max. 500 mm, with feed cycle reduction, servo feed: any feed pitch Material: max. strip width 80 mm, max. wire-Ø 6 mm Dimensions: width 3.140 mm, depth 1.583 mm, height 2.220 mm Weight: approx. 3.000 kg (without tooling)

Specifications Stroke rate: continuously variable from 5 to max. 150 1/min. Press: nominal punching capacity 600 kN, stroke 20 mm, nominal punching capacity 700 kN, stroke 16 mm Slide units: bell-crank lever unit: max. nominal forming capacity 160 kN, max. stroke 140 mm, standard slide unit: max. nominal forming capacity 120 kN, max. stroke 100 mm Feed pitch: mech. feed: max. 350 mm, with feed cycle reduction (crosswise), mech. feed: max. 150 mm, with feed cycle reduction (lengthwise), servo feed: any feed pitch Material: max. strip width 160 mm (lengthwise), 320 mm (crosswise), max. wire diameter 10 mm Dimensions: width 3.580 mm, depth 2.670 mm, height 2.610 mm Weight: approx. 10.000 kg (without tooling)

Specifications: Stroke rate: continuously variable from 5 to max. 350 1/min. Press: nominal punching capacity 90 kM, stroke 12 mm Slide units: max. nominal forming capacity 60 kN, max. stroke 40 mm Feed pitch: mech. feed: max. 240 mm, with feed cycle reduction, servo feed: any feed pitch Material: ax. strip width 60 mm, max. wire-Ø 4 mm Dimensions: wid.020 mm x depth 1.330 mm x height 2.030 mm -Weight:approx. 2.000 kg (without tooling)

By documenting the required technical cleanliness and the processes of your chosen method, you obtain an unrivalled level of process safety at an early stage. You know that you will achieve the necessary technical cleanliness long before you integrate the cleaning unit into your production plant.

At the PERO laboratory for technical cleanliness that forms part of our Centre of Competence, we analyse and assess the outcomes of the cleaning tests. Analytical lab, vacuum drying unit, testing instruments Examination under light microscope Assessment of cleanliness analyses according to VDA 19 and other standards

At our Centre of Competence measuring 1,100 square metres, there are more than 15 testing units at your disposal for the optimisation of your cleaning processes. Batch units for parts carriers up to 660 x 480 x 300 mm in size Tunnel cleaning unit Cleaning units for large parts up to approx. 2,100 mm in width and 1,500 kg in weight Test and compare various media and alternative cleaning processes Get to know efficient parts handling methods and equipment

PERO Centre of Competence in Königsbrunn in a dedicated area measuring 1,100 m², there are more than 15 separate units available for parts cleaning tests. PERO Centre of Competence in Königsbrunn in a dedicated area measuring 1,100 m², there are more than 15 separate units available for parts cleaning tests. In manufacturing plants, parts cleaning is one of the key activities along the production line. The productivity of a manufacturing plant is determined by the availability of the cleaning technology. At the PERO Centre of Competence, PERO specialists work together with operators to develop the cleaning method that best suits their needs.

To develop a cleaning solution that meets the specifications, PERO engineers identify the best wet cleaning method and devise the sequence of the process steps as well as the process parameters. The effectiveness and efficiency of the chosen process is then verified by test runs performed at the PERO Centre of Competence.

To achieve the required technical cleanliness, the parts must be correctly handled and placed in the cleaning unit. This is normally done by using special parts carriers that can withstand the cleaning conditions.

After cleaning, parts are normally dried. Efficient drying keeps cleaning medium consumption low, and thus helps protect the environment. In addition, drying effectively prevents recontamination and corrosion. When drying tightly packed or porous parts, drying at atmospheric pressure might not be effective, so that drying under vacuum is the only option.

Hot solvent vapour is applied to the surfaces of the parts where it condensates, forming a solvent film in which dirt is dissolved. As the solvent condensate runs down along the parts, it takes with it the dirt particles (dust, chips, etc.), leaving behind clean surfaces. This physical cleaning effect results in thoroughly cleaned surfaces.

Sound waves generated by an oscillator agitate the wet medium. This leads to cavitation bubbles that implode at a high frequency and result in hydraulic impacts. These impacts combined with microflows flush particles and pigments off the parts. The costs of ultrasonic cleaning are primarily determined by the processing time. Low ultrasonic frequencies remove coarse dirt, while high ultrasonic frequencies are used to eliminate fine dirt from parts.

The parts are immersed in the wet medium. Dirt is dissolved from the surface by the heated wet medium. By moving the parts while immersed, cleaning is assisted by a mechanical effect. In industrial parts cleaning, the surfaces are then normally rinsed and dried.

The parts are flooded by the wet medium kept in motion, so that even persistent dirt is removed.

The wet medium is sprayed through nozzles onto the surfaces of the parts. Particles are removed from the parts by kinetic energy, and then washed away. The cleaning result is primarily determined by the position and shape of the nozzles, the spray pressure and the volume of media applied to the parts. In industrial parts cleaning, the surfaces are then normally rinsed and dried.

The cleaning process must be designed to eliminate specific contaminants and particles from machined workpieces and parts in order to achieve the required technical cleanliness. For the wet cleaning of parts, the four parameters of the Sinner's Circle need to be combined and adjusted for optimised efficiency. PERO units offer efficient cleaning mechanics and reliable process control. According to the Sinner's Circle, the cleaning result is determined by four basic variables. By adjusting and combining these interrelated variables, it is possible to optimise any cleaning process. Good mechanical design of a cleaning unit optimises the mechanics of the process, which generally means that cleaning is completed in less time and with less resources.

Cleaning of machined parts (after turning, milling, drilling, etc.). Particularly suitable for the removal of graphite, AW and EP additives, salts, soaps, and emulsion residue. Generally suitable for the removal of dust, metal chips, surfactants, stearates and polishing paste. Preparation of parts for downstream processing such as joining (by clinching, etc.), assembly and packaging. Cleaning of machined parts (after turning, milling, drilling, etc.). Particularly suitable for the removal of grease, oil, wax, resins, corrosion protection agents and esters. Generally suitable for the removal of dust, metal chips, surfactants, stearates and polishing paste. Preparation of parts for downstream processing such as joining (by clinching, etc.), assembly and packaging. Cleaning of machined parts after turning, milling or drilling, grinding, polishing, lapping and honing, punching and forming (stamping & bending, deep drawing, extruding, etc.).

For all cleaning methods, operators must comply with the applicable statutory regulations at local, national and international level. The handling and the treatment of the cleaning media are two important aspects that must be taken into account when assessing cleaning tasks and suitable methods.