Process control - Import export

Ionisation of the air The Antistat AMW ioniser for trouble-free processing of synthetic materials and of textiles with high charge separation. By ionising the ambient air, the electrostatic charge is diverted from the product sheet. Antistat AMW can be used at high or low speeds.

Condensate temperature control The Atmoset SMT regulates the residual moisture of the tissue with steam-heated cylinder dryers. The deviation of the condensate temperature from a preset setpoint is used to directly calculate the amount of energy required for drying. The heating output is optimised according to the product. The Atmoset SMT enables a stable and effective drying process. The optimal degree of drying is always reached, regardless of the weight of the product or the web speed.

Reflexion of infrared light Automatic width measurement on a running product web. IR LEDs used in reflective mode continuously and precisely determine the product width. The sensor module only needs to be attached on one side of the product. The compact design allows it to be installed even in the tightest mounting spaces. Retrofitting is possible virtually anywhere.

Transmission of beta rays The weight monitoring and control system measures the weight continuously, without contact, destruction-free and on moving product. The measurement is based on the attenuation of rays from a radioactive isotope through the substrate located in the measuring gap. This attenuation in intensity is an indication of the weight of the product.

Control of thread density / course density / basis weight The Famacont PMC determines the thread density by means of a non-contacting, optoelectronic or imaging process. With the optoelectronic process individual threads or courses pass the sensor and are projected onto the photocell using a precision optical lens. The resulting frequency is proportional to the thread count. A high-resolution camera is used with the imaging process. The image is analysed with using suitable software (FFT analysis). Both, the thread count in weft and warp direction can be determined here with maximum precision.

Optimizes drying The Ecopac EMC uses the state of the art microprocessor technology to ensure product quality and optimise the energy balance for drying processes. The modular system for monitoring and controlling residual moisture, product temperature, dwell time and exhaust air humidity can be flexibly adapted to current production. Up to three of the same or different modules may be used as needed. This increases quality while saving resources and energy. The modular design of the system allows its flexible adaptation to all applications. Both, standard requirements and highly customized demands are thus met.

Optimizes finishing The Orthopac VMC is a modular process control system for textile refinement. It optimises drying or fixing processes as well as the processes all about the stenter. The system measures, logs and controls critical process parameters over the entire working width like temperature, dwell time, residual moisture, exhaust air moisture, thread density, basis weight and more. This increases quality while saving resources and energy. The modular design of the system allows its flexible adaptation to all applications. Both, standard requirements and highly customized demands are thus met. The system can also be integrated into an Orthopac straightening system. It thereby combines the functionality of a weft straightener with that of a process control system in one compact device.

The freely programmable process controller, designed for applications as diverse as simple weighing complex manual and automatic Batching and single component Filling. Extensive connectivity options and compatibility with all analogue load cells and the digital Pendeo® load cells as well as platform scales and many more weighing solutions. Connection of one analogue or one digital scale or Pendeo® digital load cell system 4.3" large colour display with multilingual interface and integrated help function for intuitive operation Multiple interface possibilities: Ethernet TCP/IP, Modbus TCP, Profibus DP, DeviceNet, Profinet, Ethernet/IP and USB Equipped with an internal web server, the Maxxis 4 can be configured and controlled via any standard web browser Automatic backup function saving data to SD cards for full transparency and traceability

For all CSN® heaters and heating systems we manufacture perfectly matching process controllers. Please contact us to talk about the appropriate control options. CSN® standard contactor controls consist of Enclosure Main switch Load protection Control protection Step protection Indicator light In economical heating systems the load is controlled by thyristors, thus ensuring an accurately dosed power supply. CSN® thyristor controls consist of Enclosure Main switch Semiconductor fuses Contactor Solidstate relays in 3phase economy circuit or Thyristor Control switch Control protection PID controller Indicator light Of course, we also manufacture process controls according to your individual requirements! Further information about our CSN® Controls

The AE25™ is a ¼ DIN multi-loop process controller provides easy operation and review of process variables and set-point information. FEATURES • controls carbon potential, dewpoint, temperature, and oxygen concentration • paperless chart recorder with USB port for data retrieval • Ethernet (Modbus-TPC) communication port for remote process monitoring and control. • simplified PID tuning with Auto-tune reduces startup configuration time and quickly gets your process up and running fast

The Protherm 455 is a ½ DIN powerful controller designed to monitor, control and record a variety of heat treating processes. Used in new furnaces as well as for refurbishing or updating existing systems, it is ideal for nitriding, nitrocarburizing, carburizing, carbonitriding, hardening, tempering and vacuum furnaces. FEATURES • color touch-screen interface • built-in chart recorder function • calculates variables such as % carbon, dew point, or millivolts, and percent oxygen • stores up to 200 19-step recipes • direct drop-in replacement for Marathon Monitors’ CarbPro, DualPro, MultiPro, and Carb PC • works with internal and/or external I/O’s • suitable for all types of processes such as nitriding, nitrocarburizing, carburizing, carbonitriding, plasma and vacuum • standard connectivity allows for integration with SCADA systems • for compliance with CQI-9, AMS 2750, & AMS 2759/10-12

The Protherm 470 controller is designed to monitor, control, record and archive heat treatment processes running in a furnace or simultaneously in multiple chambers. They are configurable for various types of batch and continuous furnaces. Installations are done on new or refurbished furnaces and are used for updating existing systems. FEATURES • ½ DIN multi-loop embedded programmer with a color display and turn-and-push knob navigation • Up to 32 programmable PIDs included • built-in calculators for real-time carbon and/or nitrogen diffusion, and hardness profile • mathematical model for calculating atmospheric parameters • integrated web server for browser-based remote access • works with internal and/or external I/O’s • suitable for all types of processes such as nitriding, nitrocarburizing, carburizing, carbonitriding, plasma and vacuum • standard connectivity allows for integration with SCADA systems • for compliance with CQI-9, AMS 2750 & AMS 2759/10-12

Our modular control packages are customized to significantly improve your annealing / bright annealing / normalizing operations, meet industry standards requirements and ultimately provide you with precise and reliable process control. We offer compact, fully automatic modules for new installations or retrofits. Each solution consists of a cost-effective module or combination of modules delivered with state-of-the-art equipment and backed by our extensive technological expertise. Annealing / Bright annealing / Normalizing control Solution is supplied with a PROTHERM controller and either an AccuCarb® LTA probe or FurnaceDoctor® FX analyzer or with Protherm ActivePLC™, FurnaceMeter™, AtmoSense™ and UPC oxygen probes for a variety of furnace types. FEATURES • AMS 2750, CQI-9, NFPA 86-C, NADCAP* • Latest achievements in process control • Cost-effective module configurations * depending on the options chosen

Our modular control packages are customized to significantly improve your annealing / bright annealing / normalizing operations, meet industry standards requirements and ultimately provide you with precise and reliable process control. We offer compact, fully automatic modules for new installations or retrofits. Each solution consists of a cost-effective module or combination of modules delivered with state-of-the-art equipment and backed by our extensive technological expertise. Annealing / Bright annealing / Normalizing control Solution is supplied with a PROTHERM controller and either an AccuCarb® LTA probe or FurnaceDoctor® FX analyzer or with Protherm ActivePLC™, FurnaceMeter™, AtmoSense™ and UPC oxygen probes for a variety of furnace types. FEATURES • AMS 2750, CQI-9, NFPA 86-C, NADCAP* • Latest achievements in process control • Cost-effective module configurations * depending on the options chosen

Our modular control packages are customized to significantly improve your annealing / bright annealing / normalizing operations, meet industry standards requirements and ultimately provide you with precise and reliable process control. We offer compact, fully automatic modules for new installations or retrofits. Each solution consists of a cost-effective module or combination of modules delivered with state-of-the-art equipment and backed by our extensive technological expertise. Annealing / Bright annealing / Normalizing control Solution is supplied with a PROTHERM controller and either an AccuCarb® LTA probe or FurnaceDoctor® FX analyzer or with Protherm ActivePLC™, FurnaceMeter™, AtmoSense™ and UPC oxygen probes for a variety of furnace types. FEATURES • AMS 2750, CQI-9, NFPA 86-C, NADCAP* • Latest achievements in process control • Cost-effective module configurations * depending on the options chosen

Our modular control packages are customized to significantly improve your vacuum heat treat operations, meet industry standards requirements and ultimately provide you with precise and reliable process control. We offer compact, fully automatic modules for new installations or retrofits. Each solution consists of a cost-effective module or combination of modules delivered with state-of-the-art equipment and backed by our extensive technological expertise. Vacuum Control Solution is supplied with a PROTHERM programmable controller and optional multiple load thermocouple inputs for soak guarantees. Interfaces to popular vacuum gauges. FEATURES • Full compliance with AMS 2750, CQI-9, NFPA 86-C, NADCAP* • Expanded recipe control including automatic leak test cycles • Guaranteed soaks based on multiple work thermocouples • Recipe control of partial pressure setpoints, guaranteed soak, ramp rates, events and quench gas selection • Built-in uniformity survey capability • Temperature...

Our modular control packages are customized to significantly improve your nitriding/nitrocarburizing operations, meet industry standards requirements and ultimately provide you with precise and reliable process control. We offer compact, fully automatic modules for new installations or retrofits. Each solution consists of a cost-effective module or combination of modules delivered with state-of-the-art equipment and backed by our extensive technological expertise. Nitriding / Nitrocarburizing Control Solution is supplied with a PROTHERM controller, hydrogen analyzer and optional NitroCarb™ probe for nitrocarburizing. Precise atmosphere control: KN, KC, KO or % dissociation. FEATURES • Full compliance with AMS 2750D, 2759/10A, 2759/12 (FNC), NFPA 86-C section 14-9, CQI-9, Nadcap* • Latest achievements in nitriding & nitrocarburizing process control • Cost-effective module configurations for new installations or retrofits * depending on the options chosen

Our modular control packages are customized to significantly improve your carburizing/carbonitriding operations, meet industry standards requirements and ultimately provide you with precise and reliable process control. We offer compact, fully automatic modules for new installations or retrofits. Each solution consists of a cost-effective module or combination of modules delivered with state-of-the-art equipment and backed by our extensive technological expertise. Carburizing / Carbonitriding control solution for batch furnaces supplied with a PROTHERM universal programmable controller. Optional online carbon and nitrogen diffusion and β-control modules available for even more precise control. FEATURES • Full compliance with AMS 2750, CQI-9, NFPA 86-C, NADCAP* • Precise atmosphere control (carbon potential control) • Furnace temperature control • Quench (oil) temperature control • Alarm notification and processing • Password protected interface • Real time and historical...

The software SPC@Enterprise combines classic filling quantity control with dynamic process control for a wide range of different systems, thereby efficiently supporting quality management of your production processes. Efficient networking of a diverse range of devices and systems from Minebea Intec and other vendors Fast process control due to powerful monitoring program Easily generate production or calibration statistics Displays the current status of checkweighers and metal detectors including daily history, logging of error messages, product changes and events Email dispatch of alarms Simple data backup will return a lower risk of data los

They are the accessories used in electronic panel control,after processing for a variety of color surface treatment.

We manufacture complex assemblies for our customers, incorporating process-controlled assembly processing along with comprehensive supply chain management. We offer our customers a comprehensive procurement, manufacturing, and delivery service of the highest quality. You benefit from our process-controlled assembly processing through the production and delivery of complex assemblies. Our service offerings include, among others: Assembly of kinematic components Manufacturing of complex assemblies Stable supply chains from European production Centralized logistics Complete value creation from a single source

Our process-controlled assembly machining up to the manufacture and delivery of complex assemblies rounds off the range of production and services within SCHOCK.

Flexible production of crankshafts and camshafts Machine series for perfect internal and external milling - as stand-alone machine or linked manufacturing system Highlights Internal and external milling of crankshafts Turn-chasing of crankshafts External milling of camshafts Advantages Unique HELLER know-how of the complete process chain Use of a combination of different technologies Dependable process control

Web process control The Qualiscan QMS is a modular system for measuring, logging and controlling critical process parameters over the entire width of the product, including basis weight, coating weight, thickness, moisture etc.

The waterproof HACCP-Thermometer with Pt1000-Penetration Temperature probe is the appropriate instrument for measuring temperature or process controls for the food industry, laboratories and production processes.

Improve process control with wide choice of spectral ranges and focus distances designed specifically for your application Reduce setup time with plug-and-play technology and integrated laser sighting Protect your process and employees with intrinsically safe ATEX/IECEx/CCC-IS certification Choose from options of analogue and digital communication protocols Designed for harsh environments, Thermalert 4.0 Series Pyrometers provide accurate, real-time temperature measurements for process control applications spanning metals, plastics, glass, oil and gas, food and more. This robust solution comes in a compact, integrated package that is easy to install and operate, so you can take your process control to the next level.The Thermalert 4.0 Series Pyrometers from Fluke Process Instruments include numerous integrated infrared temperature sensors with our widest selection of spectral ranges that can be used for a wide variety of process control applications.

Conveyorized overhead rail scale with dynamic weighing technology for perfect process control The conveyorized overhead rail scale provides ideal process control and weight recording while conveying the product to be weighed in common automatic overhead track systems. In combination with a Bizerba weighing terminal a single conveyor system can transport carcasses of different species thanks to the versatile interface functions of the iL Special.

Thermo Sensors are needed in any controlled heating process. For various applications different types of thermocouples are obtainable. Most common are thermocouples (TC) and resistance sensors (RS). Both types are available in the same executions as a matter of princible. For non-contact measuring infrared sensors are the rights choice, either in stationary executions or as portable measuring instrument.

Our fields of expertise are in areas where processes are influenced by temperature changes. We act as a reliable partner always there where electric heating technology, integrated with functional process control, requires high operational safety.