Heating plants - Import export

Engines for combined heat and power plants are operated with different fuels, including hydrogen, natural gas, biogas, sewage gas and special gases, plus diesel and other liquid fuels. In an exhaust gas heat exchanger, the hot exhaust gas from the CHP engines or CHP gas turbines is cooled, in the process heating water, a water-glycol mixture or thermal oil. This thermal energy can be used in a local or district heating system or for other industrial purposes.

What you can expect from an APROVIS process gas heat exchanger: - Suitable for low and high temperature ranges - Operating pressures up to 160 bar - Compact design for use in confined spaces - Suitable for a wide range of gases - Implementation of customised solutions

SOLUTION TO EFFECTIVELY STORE EXCESSIVE HEAT FROM BIOGAS PLANTS – FROM 2,000 TO 6,000 M³ The LIPP® Thermal Storage Tank is a customized solution to effectively store excessive heat from biogas plants, biomass heating plants, solar plants or other heat sources. The carbon steel tanks are fabricated on site with the patented automated LIPP® Welding Technology. The horizontal MAW welding process enables the infinitely variable production of tanks up to 6,000 m³ volume with horizontal welding only. The large volume, above ground storage tanks are fitted with all necessary safety and operation equipment. Additional, individual components according to client’s specification can be considered. The roof and wall insulation is individually adapted to local conditions. The LIPP® Thermal Storage Tanks operate at atmospheric pressure, at a temperature of up to 95° C and are suitable for use with heating water. No additional nitrogen system necessary.

The LIPP® Large Thermal Storage Tank is a customized solution to effectively store excessive heat from biogas plants, biomass heating plants, solar plants or other heat sources. The carbon steel tanks are fabricated on site with the patented automated LIPP® Welding Technology. The horizontal welding process enables the infinitely variable production of tanks up to 6,000 m³ volume with horizontal welding only. The largevolume, above ground storage tanks are fitted with all necessary safety and operation equipment. Additional, individual components according to client’s specification can be considered. The roof and wall insulation is individually adapted to local conditions. The LIPP® Thermal Storage Tanks operate at atmospheric pressure, at a temperature of up to 95° C and are suitable for use with heating water. Speciality No additional nitrogen system necessary.

What you can expect from APROVIS exhaust gas heat exchangers: - Efficient hot water generation in combined heat and power plants - Heating of thermal oil as an energy source - Individual solutions and compact designs - All the main components for the exhaust gas section and gas treatment are combined under one roof: proprietary products developed in-house - Cost-saving and reliable operation of the systems - Maximum functionality, safety and service - Temperature ranges: up to 600°C on the exhaust gas side or up to more than 1,000°C in the high-temperature range - Maximum functionality, safety and service - Temperature ranges: up to 600°C on the exhaust gas side or up to more than 1,000°C in the high-temperature range - Certifications: PED 2014/68/EU, ASME Code, EAC - Can be used in all plants with exhaust gases from hydrogen, natural gas, biogas, sewage gas and special gases, plus diesel and other liquid fuels - Geared to international standards and directives

CONTAINER AND SYSTEM SOLUTIONS FOR THE INTERMEDIATE STORAGE OF HEAT FROM WASTE HEAT OR RENEWABLE ENERGIES The intermediate storage of heat from biogas plants, biomass cogeneration plants or other heat sources is an important prerequisite for effective use. Lipp buffer tank systems are economic system solutions for the storage and supply of thermal energy and can be easily integrated into customised solutions for local heat supply. LIPP BUFFER STORAGE TANKS The individually tailored solution appropriate to heat storage requirements with useful volumes of 80 to 3,000 m³ is made of stainless steel with the Lipp dual seam system and operated in conjunction with insulation adjusted to the application at about 95 ° C. Since the Lipp system is unpressurised, the container solutions are extremely low maintenance and are very durable. The high volume, above ground Lipp storage tanks have been specially developed for this application and are popular with end users and energy suppliers alike.

The visualising software UnIWIn allows the heating controllers UNIPLEX III to be clearly displayed and easily operated and offers access to the current state of heating circuits connected. Plants consisting of a number of individual electric heating systems can be configured as logical, procedural groups by the UnIWIn software. The system structure can be matched to these groups. For a perfect overview, all important heating circuit and system data, the state overview and a message archive with different sorting and selecting functions are permanently accessible on the processor.

The UniSystem range of heat-exchange equipment is designed to offer one-stop complete solutions in efficient heat transfer situations. The UniSystem WRG is leading technology, offering major savings, preventing energy being literally poured down the drain, released into the atmosphere or pushed out of a chimney - both environmentally and financially. Each system is individually designed as required. No two situations are identical, the demands of process as well as limitations of space vary from system to system, even within the same plant the UNEX expertise ensures the correct results for you. Many customers of UniSystem return for complete plant heat concepts and solutions.

You now operate in an environment where production safety and perfect product quality have top-most priority. You must be able to place unlimited trust in your partners and to demand everything you need. With KASAG as your partner in design, engineering and production of apparatuses, pressure vessels, pressure containers, reactors, heat exchangers, modules and plants for global use, you are on the safe side. Core competences of KASAG: Design, calculation, construction according to diverse regulations, pressure equipment approvals, such as PED (EN13445, AD-2000), ASME (U-Stamp), China Stamp (A1), TP TC 032/2013 (EAC) Manufacturing permits and knowhow for the delivery of pressurised containers, apparatuses, plants to almost all the countries in the world. Welding of stainless steel and special materials such as Hastelloy, Inconel, Duplex Comprehensive spectrum of non-destructive tests Surfaces that meet the highest standards

You now operate in an environment where production safety and perfect product quality have top-most priority. You must be able to place unlimited trust in your partners and to demand everything you need. With KASAG as your partner in design, engineering and production of apparatuses, pressure vessels, pressure containers, reactors, heat exchangers, modules and plants for global use, you are on the safe side. Core competences of KASAG: Design, calculation, construction according to diverse regulations, pressure equipment approvals, such as PED (EN13445, AD-2000), ASME (U-Stamp), China Stamp (A1), TP TC 032/2013 (EAC) Manufacturing permits and knowhow for the delivery of pressurised containers, apparatuses, plants to almost all the countries in the world. Welding of stainless steel and special materials such as Hastelloy, Inconel, Duplex Comprehensive spectrum of non-destructive tests Surfaces that meet the highest standards

FOR THE INTERMEDIATE STORAGE OF RENEWABLE ENERGIES – FROM 200 TO 2,000 M³ The LIPP® thermal storage tank is the tailored thermal storage solution for renewable energies with an effective volume ranging from 200 to 2,000 m3 which is suitable for individual customisation. Expedient thermal storage is a prerequisite for the effective utilisation of heat from biogas plants, biomass cogeneration plants, solar plants or other heat sources. The flexible capacity LIPP® buffer storage tank provides the ideal solution for this application. The tanks are fabricated on site using the tried and tested LIPP® Double Seam System and the stainless steel VERINOX®. Insulation can be tailored to the intended application in order to produce large volume, above ground storage tanks with an individually customised interior. The tanks are designed for non pressurised operation with an operating temperature of up to 95 °C and are suitable for use with heating water. No additional nitrogen system necessary.

Concepts, heat exchanger for energy recovery Energy dissipation and global warming cause damage to the nature and to the environment and thereby challenge our future. You can do a lot to prevent it. For instance, with innovative concepts and heat exchanger solutions for energy recovery so that water, wastewater, process fluids and exhaust vapours at the source in the building, in the industry, transported in the canalisation to the sewage treatment plan and even in the surface waters can be rendered useful thermally through heat transfer. Apart from the ecological aspects, investments in the realm of renewable energies are economically consequential. With KASAG as your partner for planning, design, engineering, and the construction of heat exchanger plants for energy recovery from waste heat, you are acting in favour of sustainability.

LIPP® Gas Accumulators were developed as a system for the nonpressurised storage of dry gas which has been used for over 300 projects worldwide over the past years or more. Sizes from 30 to 5000 m³ are available according to the gas yield in each case. The gas accumulator consists of two parts a bubbleshaped storage balloon and a steel container to protect the balloon against mechanical damage and the effects of weathering. Speciality Accurate level measure of stored gas. In biological processes, gas production is not continuous. That is why the utilisation of gas (e.g. in a combined heat and power plant) requires an accumulator in order to compensate for fluctuations during gas production and to bridge downtimes for plant repairs and maintenance. Besides high functional and operating safety, other important criteria for the construction and operation of gas tanks include the economic aspects of investment and maintenance costs.

What you can expect from APROVIS steam generators: - Efficient steam generation in combined heat and power plants - Cost-saving and reliable operation of the systems - Maximum functionality, safety and service - Performance areas: 1 to 25 baro, 100 to 25,000 kg/h - Certifications: PED 2014/68/EU, ASME Code, EAC - Can be used in all plants with exhaust gases from hydrogen, natural gas, biogas, sewage gas and special gases, plus diesel and other liquid fuels - Geared to international standards and directives - Single, double or triple version for operation with one, two or three engines with completely separate exhaust gas sections - The APROVIS Controlling System (ACS) is individually adapted to each project and is delivered in the required language - Access to the ACS using a modem enables easy fine-tuning of the system or remote maintenance for swift support if and when discrepancies occur during operation

COST EFFECTIVE SYSTEM FOR THE NON PRESSURISED STORAGE OF BIOGAS, LANDFILL GAS AND SEWAGE GAS In biological processes, gas production is not continuous. That is why the utilisation of gas (e.g. in a combined heat and power plant) requires an accumulator in order to compensate for fluctuations during gas production and to bridge downtimes for plant repairs and maintenance. Besides high functional and operating safety, other important criteria for the construction and operation of gas tanks include the economic aspects of investment and maintenance costs. DVGW approval held High functional and operating safety Highly accurate radar measurement enables exact content to be displayed Low investment and maintenance costs Quick construction Low maintenance Long service life Leak tightness can be checked

We provide extensive services in welding to a variety of industries. We specialize in pipe welding in refineries, boiler rooms, heating plants, food processing plants (dairies, etc.), air and water distribution in manufacturing halls and other industries. We use a wide range of welding methods including TIG, MIG/MAG (CO2 shielded), AC/DC (coated electrode) and flame welding.

Two independent firing units and flue gas paths create a double control range for individual heat consumption. — Very high efficiency across all power ranges — Particularly suitable for highly fluctuating heat and process heat demand — Reliable solutions for heating plants and the manufacturing industry with temperature levels up to 225 °C — Heat supply for the future: Low-NOx or CO2-neutral operation possible — Complete system with intelligent control technology and protected remote connection — Proven and durable boiler technology Made in Germany — Fuel: Oil, gas, multi-fuel firing, Biogas, bio-oil, hydrogen, special fuels

Refractory concrete ( RC- cast ) is used in thermal power plants and heating plants: fireboxes and recirculation channel B29 frames and covers of openings, chimneys, insulation. In metallurgy is used for making furnace lining parts, liquid metal baths, and casting systems. It can be used also in various stoves in the household for fireplaces, chimneys, and fireboxes. It comes in extra strong plastic bags, on a pallet, wrapped in shrink wrap

Refractory shotcrete concrete is used in thermal power plants and heating plants: fireboxes and recirculation channel B29 frames and covers of openings, chimneys, insulation. In metallurgy is used for making furnace lining parts, liquid metal baths, casting systems, and casting pots It can be used also in various household stoves ( fireplaces, chimneys, fireboxes)

This new addition to our product line is a compact heat exchanger made from high-alloyed stainless steel and can handle temperatures up to 550°C. Its compact and modular design makes it extremely versatile and easy to service. Our exhaust gas heat exchanger is designed to recover heat from exhaust gas produced for example by combustion engines used in combined heat and power plants. The heat exchanger transfers the heat from the exhaust gas to a liquid (water or water-glycol solutions). When heated up, this liquid can be used in central heating systems; for preheating air in the combustion chambers of furnaces and turbines; to dry coal, pulp, wood and other materials as well as for generating electricity with a Rankine process.

The combination of multiple technologies/procedures in one step is called OneShot technology. Semi-finished products (e.g. renewable raw materials such as natural fibers) and decorative materials (e.g. textiles) have to be handled in one production step to finish a component, such as a door panel. FRIMO has developed a modular system that allows for simple and customized configuration of a OneShot plant with all necessary tools. The following units can be integrated into such a plant: feeding station, heating station, calibrating station, material assembly station, press with OneShot tool, part-removal station.

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