Machine tool assembly - Import export

Our worms and worm wheels manufacturing is from 1 module to 12 modules and up to Ø600mm that are used in all sectors we work with.

Clamping joint high-tensile aluminium. Hinge pin, support plate and stop bar, steel. Version: Clamping joint anodised blue and black. Hinge pins, support plate and stop bar black oxidised. Note: The 5D-swivelling stop serves, among other things, as a versatile instrument for positioning on machining tools or for assembly work. It is infinitely adjustable, quickly and flexibly in 5 axes. Supplied complete with M8x12 T-slot nut and hex key. On request: Connecting element for combining several 5D-swivelling stops.

Rotary tables with direct drive series RT3 The rotary tables with direct drive are available in different types: RT3A100x100, RT3A100x155, RT3A080x130, RT3A150x100, RT3A150x130, RT3A250x170, RT3A200x060 und RT3G630x225 Rotary tables RT3G630 – high dynamics, high precision, high loading capacity This direct driven rotary table RT3G630 has particularly been developed for machine tool industry and assembly machines. It is characterised by its high precision, highdynamics and its high loading capacity. The rotary table is driven by a permanently excited 3-phase synchronous motor. The rotary plate and the housing are made of gray cast iron.

SIEMENS CNC and PLC automation solutions Regardless of whether you require CNC control systems for your machine tools, drive assemblies to achieve the highest performance or optimum solutions for your PLC – we should always be your first point of contact. It does not make a difference whether you are using discontinued and legacy series or the latest automation technology products from SIEMENS. With our extensive range of services consisting of general reconditioning and repairs, the exchange and sale of replacement and new parts for a variety of product ranges from SIEMENS, you will receive everything from a single source and always at fixed prices. We will also happily help you with any technical problems if any of your SIEMENS assemblies go on strike. We offer support over the phone as well as a direct on site service so that you can get your machine up and running again as quickly as possible.

The Customised manufacturing is performed in a 3000 sqm area. We offer a wide range of services: we construct and machine small, medium and large size components, from 10mm till 5200x3250x2700mm. We have more than 30 machines in this facility (milling, CNC machining centres, grinding, lathes) and 2 Quality laboratories. We have a painting, welding and heat (surface) treatment services. Our CMM machines are: DEA ALPHA, Leitz X1 scan, 5000 x 2500 x 1800 – with this one we can measure the biggest components what we produce. We deliver the report online to our customers. LEITZ REFERENCE, Leitz X5 scan, D200 with rotating table, 1500 x 900 x 700; LEITZ REFERENCE, Leitz X5 scan, 1500 x 900 x 700. All these machines are avialable for rent.

The Customised manufacturing is performed in a 3000 sqm area. We offer a wide range of services: we construct and machine small, medium and large size components. Our lathes machines are: PRAISE TT60-20L-C1 ¤ 600 x 2000; BLOHM ORBIT 300 x 600; STUDER FAVORIT ¤ 350 x 650; ACRA ASG2880 HSR 750 x 2000. The strength of this division is the design and manufacturing of fixtures and dedicated machines aiding manufacturing. The secret to our competitiveness is flexibility and high-quality services. Founded in 1993, our company’s philosophy is to serve our clients and partners according to the highest standards, using the most up-to-date technologies.

The Customised manufacturing is performed in a 3000 sqm area. We offer a wide range of services: we construct and machine small, medium and large size components. Our lathes machines are: DOOSAN PUMA ¤ 600/¤ 900 x 2500; DOOSAN LYNX300M ¤ 370 x 720; ALPHA 1400X3 ¤ 400 x 1400; DMG MORI NLX 2500/1250 ¤ 400 x 1250 The strength of this division is the design and manufacturing of fixtures and dedicated machines aiding manufacturing. The secret to our competitiveness is flexibility and high-quality services. Founded in 1993, our company’s philosophy is to serve our clients and partners according to the highest standards, using the most up-to-date technologies.

The Customised manufacturing is performed in a 3000 sqm area. We offer a wide range of services: we construct and machine small, medium and large size components. Our lathes machines are: DOOSAN PUMA ¤ 600/¤ 900 x 2500; DOOSAN LYNX300M ¤ 370 x 720; ALPHA 1400X3 ¤ 400 x 1400; DMG MORI NLX 2500/1250 ¤ 400 x 1250 The strength of this division is the design and manufacturing of fixtures and dedicated machines aiding manufacturing. The secret to our competitiveness is flexibility and high-quality services. Founded in 1993, our company’s philosophy is to serve our clients and partners according to the highest standards, using the most up-to-date technologies.

The Customised manufacturing is performed in a 3000 sqm area. We offer a wide range of services: we construct and machine small, medium and large size components. Our lathes machines are: DOOSAN PUMA ¤ 600/¤ 900 x 2500; DOOSAN LYNX300M ¤ 370 x 720; ALPHA 1400X3 ¤ 400 x 1400; DMG MORI NLX 2500/1250 ¤ 400 x 1250 The strength of this division is the design and manufacturing of fixtures and dedicated machines aiding manufacturing. The secret to our competitiveness is flexibility and high-quality services. Founded in 1993, our company’s philosophy is to serve our clients and partners according to the highest standards, using the most up-to-date technologies.

The Customised manufacturing is performed in a 3000 sqm area. We offer a wide range of services: we construct and machine small, medium and large size components, from 10mm till 5200x3250x2700mm and we have a giant CMM to measure the big size: DEA ALPHA, Leitz X1 - 5000x2500x1800 mm. We have more than 30 machines in this facility (milling, CNC machining centres, grinding, lathes) and 2 Quality laboratories. We have a painting, welding and heat (surface) treatment services. The strength of this division is the design and manufacturing of fixtures and dedicated machines aiding manufacturing. We can imagine, create and produce fixtures and we can assembly and test, even if this is hydraulic or pneumatic. We can perform electrical work as well.

Retrofit your machines to enjoy the modern age

The perfect 4-axis machining centre must be capable of being configured to your requirements, produce reliably even under extreme loads and offer a fair price/performance ratio. Our solution: HELLER H-series 4-axis machining centres. Components that have been reliably used in mass production for years coupled with a high dynamic guarantee you robust processes – even at their limits, seven days a week in 3-shift operations.

The new EWS tcJet range Optimal chip transport thanks to EWS tcJet EWS tcJet transports the coolant through the inset directly to the cutter and guarantees optimal chip transport... At the same time, the cutting edges have a significantly longer service life. EWS's interior cooling version is available for normal and high-pressure applications for various tool holder fixtures and cutting insert manufacturers.

EWS goes milling With its latest range of angular heads, EWS brings its trusted technology with new features to machining centres. The system range was presented to the public for the first time at EMO 2015. An elegant design houses high-performance technology, or to put it simply Precision meets Motion. Advantages: the smart solution for compensating for there not being a machining axis Machining hard-to-reach parts Centre boring stepless angle adjustment around the horizontal axis, with tangentially acting double cone clamp MR > 250 Nm Prerequisite: The prerequisite is a "stop block" on the machine. This prevents the entire unit from turning while simultaneously defining the position of the angel of rotation. Variations: basic duplex offset Request form: PDF

High-speed thread cutting with reversing kinematics The new EWS Tapmatic thread cutting head for driven tools enables thread cutting processes without having to reverse the direction of rotation thanks to its reversing kinematics. This saves time and energy and protects the motor – all this with a defined depth of thread. The units are available for M3-M12 threads.

Emulsion can do more than just cool... At least when using EWS Spinjet, the coolant is used to drive a turbine which allows the tool to rotate to up to 50,000 rpm, depending on the type. The turret's tool drive stops moving during this process! See the attached flyer for the technical requirements and details. Download Manual: PDF

Mount tools safely and in the correct position while remaining flexible, all this is possible with the UMB100 mounting unit. The tool clamping units can be changed quickly, making the system an ideal mounting aid for multi-tasking machines. It only takes a few seconds to replace an adapter. The unit with snap-in swivel can be pivoted 4 x 90° at the touch of a button so that even angled holders can always be mounted in the ideal position. Universal mounting block UMB100 Tool holder for VDI holding fixtures Tool holder for Varia VX Tool holder for steep-angle taper holding fixtures

Keyway broaching on lathes is a common thing. What is new is to speed up this operation with low stress for the machine! Slot is driven by the tool turret of the machine, with the input rotary motion being converted to a translation with superimposed lift-off function. This makes programming extremely easy. The keyway broaching unit is positioned in the prepared bore – in such a way as to make the extended tappet oriented to the end position in the Z axis. The depth of the slot is produced by a constant X-feed moving between 0.04-0.08 mm/stroke. The speed of the spindle ranges between 400 R/min – 1,000 R/min, with one rotation corresponding to a complete stroke. This way, for instance, a feather key groove with a width of 6 mm and a depth of 5 mm is produced within 7.5 sec. (800 R/min and 0.05 mm feed/rotation). With this operation it is important that the chip can break at the end of the groove, that is that a cut-in or a bore exists.

Reaching concentricity 0 using a simple collet chuck and this within one minute: this is Zero-Zero. The specifically designed clamping nut with 6 symmetrically arranged screws at the circumference makes this step possible. The clamping nut is split, so that the inner ring can be minimally shifted. This simple technical finesse allows to eliminate tolerance additions. The machine operator only has to replace the previous clamping nut, which step opens up a new concentricity dimension – and this for a price starting at € 90.00. Zero-Zero is available for DIN 6499 collet chuck holders from ER 16-ER40.

Compact and stable – this is EWS' new swivel head. The swivelling module, which is equipped with a Cylkro drive system, is 17 mm smaller than standard heads which, above all, offers greater flexibility in swivel ranges between 0° and 45° in the field of cutting tools. The swivel unit covers an angle of +/- 92°. During the swivelling process, the supply of coolant is directly carried along. A distance of at least 48 mm from the contact surface to the swivel axis can be proposed. Even a high-pressure interior cooling system of up to 70 bar can be built into the module without the exterior dimensions having to be modified. Rotational speed limit is 6,000 1/min, maximum transmittable torque is 16 Nm, and max. cutting tool diameter is restricted to 10 mm. The swivel head is mainly suitable for drilling or for simple machining tasks. EWS' TWK range is available. for greater demands with regard to torque and performance.

EWS quality now available for Swiss-type lathes. This new development in driven tools is EWS's response to many customers' requests. The tool systems may appear straightforward at first sight, but their simplicity belies their performance. The design concentrates on the mounting and the spindle concentricity. The requirement profile was developed jointly with an American medical technology company which uses very small drill bits and requires extreme concentricity properties. The spindle bearing technology used with labyrinth seals sets new standards in this field, and is associated with a long service life. Provision has already been made for service. The service centres in Germany, China, Korea and the USA have already been trained in the system and are ready to respond without delay. Third-party brands can also be serviced there at any time. Download catalogue: PDF

EWS takes measures against vibrations in deep drilling procedures Deep drilling procedures with drilling rods with a long overhang are one of the most demanding tasks in cutting technologies. What influences vibration, what amplitudes does it create, what is the effect of superimposed vibration and when are uncontrollable resonances encountered? All these are questions that are difficult to answer using theory alone. These findings formed the basis for the new development of EWS Rigid. The objective was to create a drilling holder with a passive damping system to counteract the vibrations that are created. This involves using variable vibration dampers with linear degrees of freedom in a floating mounting inside the cutter carrier. The damper position is set using a radially mounted setscrew, which allows optimum vibration conditions to be created. The improvement in surface qualities of bores is significant, as is the increase in the service life of cutter tools.

The best of both worlds! Insufficient stability was a fact increasingly associated with the VDI system in recent years. As a result, block tools were preferred more often, although the VDI tools still offer greater diversity and flexibility. So the next step appeared obvious: combining the best of both systems. In cooperation with DMG, we developed the EWS ProLine system in order to fully utilize the potential of new lathes. While EWS ProLine features a conventional VDI shank, it can be optionally mounted to the turret using four screws. For instance, the flexibility of the VDI system can be utilised for lighter machining, and the stability properties of block tools can be utilised for heavy cutting. The angular position of the radial tools is ensured through the Trifix®, the alignment system. Cutting data similar to HSK63 machining centres? The professional audience at the EMO 2011 watched an impressive live demonstration: on a Gildemeister CTX Beta 1250 4A, two surf

Make any centric or eccentric form desired 4, 6, or 8 edged, polygonal or free form with the EWS Multiform on the CNC turning/milling machines Free forms that used to be impossible can now be made with EWS Multiform on turning/milling or machining centres. For a six-edge outside the centre or a four-edge in the centre, additional processing steps such as reaming or eroding were necessary up until now. If a position change was also needed, complicated devices were needed for processing. This is now all possible with one chuck. What is behind this? EWS Multiform uses a custom internal cam disc unit to produce the required form. For conventional geometry like squares or hexagons, there are standard cam discs available. The cam forces the cutting tool to follow a path in order to get the desired geometric shape. Of course you can’t defy the laws of physics which means that there will be a small radius on the edges.

Gear hobbing on CNC lathes without B-axis Years ago, EWS was the first tool manufacturer to offer gear hobbing heads in its standard range, and has continued to develop the holders for gearing technology ever since then. With this technology, it became possible for the first time to produce external gearing on machines without a Y/B-axis. In contrast to a standard milling wheel holder, the tool head of the EWS modular cutter can be swivelled about the axis of the shank. This offers users the advantage of substituting a B-axis with a comparatively small investment. In the meantime, module 3 has become commonplace on VDI40/BMT65/BMT75 machines. The tool heads have become more stable at the same time as being more user-friendly. The alignment system using a sinusoidal profile has come into widespread use and saves considerable alignment and setup times. Operating instructions, flyers and press reports can be found in our download portal Video: Gear hobbing on the

The changeable centring tip for counter spindles Would you like to use your counter spindle temporarily as a tailstock, and then once again as a normal chuck? You can with the EWS CenterPoint Area of application: Lathes without tailstock and with a turret To support long tools Top changeable short taper 12 The top kit can be integrated in simple combination holders Prerequisite: Counter spindle with tailstock function Taper shank adjusted to GSP Machining process: Milling on the main spindle Switch to tip in GSP Use tip rotating Execute machining Remove tip from GSP Pass work piece to GSP, work second side

EWS.PSC offers maximum stability and rigidity coupled with maximum flexibility. Significantly reduce your setup and changeover times while maintaining high mold flexibility. he EWS.PSC program includes a wide range of standard tools with PSC shank for milling spindles as well as tool systems with PSC spindle for lathes. Furthermore, tool holders with plate seat are available. The interface allows you to reduce the time spent measuring, setting up and changing tools. In addition, improved machine utilization can be achieved.

The rapid change system EWS-Varia allows to set-up a modern CNC lathe or a turning milling center – and this flexibly. A tool change will just take 20 seconds, which is an unbeatable argument especially in small batch productions whenever it is about reducing the set-up time and thus increasing the productivity. The advantages, however, are also evident in large batch productions. Preset twin tools lie at the machine, thus significantly reducing the down-times. A further advantage is provided by the variety of adaptations; so the optimal tool clamping can be selected for each operation. The inserts available include: Collet chuck holders Weldon/Whistle Notch Milling arbors Morse tapers Hydro extension Shrink adaptations The most important advantage is certainly created by the easy handling. The inserts can be changed with just one hand without counter pressure by the spindle.