Machine-tool construction - Import export

Other information Series 2828 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every link Series 3838 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every link Series 4040 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 5050 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 1000 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 2928 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every other link Series 3938 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every other link Series 4140 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 5150 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 1000 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 4040HD Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 400 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 5050HD Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series R7728 Inner height hi: 32 mm Inner widths Bi: 50 - 300 mm bending radii R: 100 - 300 mm Pitch: 56 mm E-Tube, swivel lid Series R7838 Inner height hi: 42 mm Inner widths Bi: 50 - 300 mm bending radii R: 125 - 350 mm Pitch: 67 mm E-Tube, swivel lid Series R8840 Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Series R9850 Inner height hi: 80 mm Inner widths Bi: 75 - 462 mm bending radii R: 200 - 1000 mm Pitch: 91 mm E-Tube, swivel lid Series R8840HD Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 400 mm Pitch: 91 mm E-Tube, swivel lid Series R9850HD Inner height hi: 80 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Assembly tool for E4-series For the practical opening and closing of the E4 series. Big savings in assembly time Assembly tool for E4-series ATEX/ESD: Excellent match with special material igumid ESD (on request). "Mounted on the side" unsupported application possible High torsional stiffness System E4/4 proven in long travels Other information Series 2828 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every link Series 3838 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every link Series 4040 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 5050 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 1000 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 2928 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every other link Series 3938 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every other link Series 4140 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 5150 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 1000 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 4040HD Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 400 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 5050HD Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series R7728 Inner height hi: 32 mm Inner widths Bi: 50 - 300 mm bending radii R: 100 - 300 mm Pitch: 56 mm E-Tube, swivel lid Series R7838 Inner height hi: 42 mm Inner widths Bi: 50 - 300 mm bending radii R: 125 - 350 mm Pitch: 67 mm E-Tube, swivel lid Series R8840 Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Series R9850 Inner height hi: 80 mm Inner widths Bi: 75 - 462 mm bending radii R: 200 - 1000 mm Pitch: 91 mm E-Tube, swivel lid Series R8840HD Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 400 mm Pitch: 91 mm E-Tube, swivel lid Series R9850HD Inner height hi: 80 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Assembly tool for E4-series For the practical opening and closing of the E4 series. Big savings in assembly time Assembly tool for E4-series E-Chain® selection aids You can find the right E-Chain® quickly by entering concrete parameters and with the aid of a comparison table. Selection aids Installation instructions Joining, separating and opening of the E-Chain® and E-Tubes. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. E4/4 "Mounted on the side" - Travel distances over 200 m "Mounted on the side" - Travel distances over 200 m Extensive unsupported lengths for "side-mounted" applications Roller E-Chain® links available (with roller chain) Max. travel distance: 200 - 800 m High torsional stability Manifold interior separation potentials Large accessory kits Typical industrial sectors and applications RTG, quayside cranes, many other types of cranes Composting plants Gypsum, concrete, chemical and mineral plants, as well as agricultural plants Machine tools: unsupported, side-mounted applications Construction machinery ESD applications Heavy machinery Steel works Shipyards Welding plants ATEX/ESD: Excellent match with special material igumid ESD (on request). "Mounted on the side" unsupported application possible High torsional stiffness System E4/4 proven in long travels

Other information Series 210 Inner height hi: 21 mm Inner widths Bi: 30 - 120 mm bending radii R: 38 - 200 mm Pitch: 30.5 mm The E4.21 series is identical to 210 series and replaces it. E4.21 - E-Chain® with crossbars at every link Series 220 Inner height hi: 28 mm Inner widths Bi: 40 - 300 mm bending radii R: 55 - 250 mm Pitch: 46 mm E-Chain® with crossbars at every link Series 280 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every link Series 380 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every link Series 400 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 600 Inner height hi: 108 mm Inner widths Bi: 200 - 600 mm bending radii R: 200 - 1000 mm Pitch: 143 mm E-Chain® with crossbars at every link Series 640 Inner height hi: 112 mm Inner widths Bi: 87 - 562 mm bending radii R: 200 - 1000 mm Pitch: 143 mm E-Chain® with crossbars at every link Series 290 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every other link Series 390 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every other link Series 410 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 601 Inner height hi: 108 mm Inner widths Bi: 200 - 600 mm bending radii R: 200 - 1000 mm Pitch: 143 mm E-Chain® with crossbars at every other link Series R760 Inner height hi: 28 mm Inner widths Bi: 50 - 300 mm bending radii R: 63 - 250 mm Pitch: 46 mm E-Tube, swivel lid Series R770 Inner height hi: 32 mm Inner widths Bi: 50 - 300 mm bending radii R: 125 - 300 mm Pitch: 56 mm E-Tube, swivel lid Series R780 Inner height hi: 42 mm Inner widths Bi: 50 - 300 mm bending radii R: 125 - 350 mm Pitch: 67 mm E-Tube, swivel lid Series R880 Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Series R608 Inner height hi: 108 mm Inner widths Bi: 200 - 500 mm bending radii R: 250 - 1000 mm Pitch: 143 mm E-Tube, swivel lid Assembly tool for E4-series For the practical opening and closing of the E4 series. Big savings in assembly time Assembly tool for E4-series IPA certificate: Clean room ISO class 3 (DIN 14644-1) at v = 1 m/s for Series 280.10.100.0 tested ESD classification: Electrically conductive ESD/Atex versions on request Other information Series 210 Inner height hi: 21 mm Inner widths Bi: 30 - 120 mm bending radii R: 38 - 200 mm Pitch: 30.5 mm The E4.21 series is identical to 210 series and replaces it. E4.21 - E-Chain® with crossbars at every link Series 220 Inner height hi: 28 mm Inner widths Bi: 40 - 300 mm bending radii R: 55 - 250 mm Pitch: 46 mm E-Chain® with crossbars at every link Series 280 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every link Series 380 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every link Series 400 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 600 Inner height hi: 108 mm Inner widths Bi: 200 - 600 mm bending radii R: 200 - 1000 mm Pitch: 143 mm E-Chain® with crossbars at every link Series 640 Inner height hi: 112 mm Inner widths Bi: 87 - 562 mm bending radii R: 200 - 1000 mm Pitch: 143 mm E-Chain® with crossbars at every link Series 290 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every other link Series 390 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every other link Series 410 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 601 Inner height hi: 108 mm Inner widths Bi: 200 - 600 mm bending radii R: 200 - 1000 mm Pitch: 143 mm E-Chain® with crossbars at every other link Series R760 Inner height hi: 28 mm Inner widths Bi: 50 - 300 mm bending radii R: 63 - 250 mm Pitch: 46 mm E-Tube, swivel lid Series R770 Inner height hi: 32 mm Inner widths Bi: 50 - 300 mm bending radii R: 125 - 300 mm Pitch: 56 mm E-Tube, swivel lid Series R780 Inner height hi: 42 mm Inner widths Bi: 50 - 300 mm bending radii R: 125 - 350 mm Pitch: 67 mm E-Tube, swivel lid Series R880 Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Series R608 Inner height hi: 108 mm Inner widths Bi: 200 - 500 mm bending radii R: 250 - 1000 mm Pitch: 143 mm E-Tube, swivel lid Assembly tool for E4-series For the practical opening and closing of the E4 series. Big savings in assembly time Assembly tool for E4-series E-Chain® selection aids You can find the right E-Chain® quickly by entering concrete parameters and with the aid of a comparison table. Selection aids Installation instructions Joining, separating and opening of the E-Chain® and E-Tubes. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. System E4/00 E4/00-E-Chain® with 4-piece structure The low-noise E4 chain Further noise reduction with sound dampers (E4/101 series) Wide application range Numerous interior separation options Large accessory kits Widths up to 2000 mm through extension links Snap-open along both sides Max. travel distance: Over 200 m Typical industrial sectors and applications Robotics and handling systems Materials-Handling Technology Refrigeration engineering Construction machinery Machine tools Wood working Any type of machines Semiconductor Clean room applications cold storage houses Welding machines Maritime applications General mechanical engineering etc. IPA certificate: Clean room ISO class 3 (DIN 14644-1) at v = 1 m/s for Series 280.10.100.0 tested ESD classification: Electrically conductive ESD/Atex versions on request

Other information Series R48 Inner height hi: 25 mm Inner widths Bi: 25 - 130 mm bending radii R: 60 - 250 mm Pitch: 30,3 mm E-Tube, snap-open along the outer radius Series R58 Inner height hi: 35 mm Inner widths Bi: 50 - 200 mm bending radii R: 75 - 250 mm Pitch: 33,3 mm E-Tube, snap-open along the outer radius Series R68 Inner height hi: 45 mm Inner widths Bi: 50 - 250 mm bending radii R: 100 - 300 mm Pitch: 36 mm E-Tube, snap-open along the outer radius iF-Design-Award for Series R117/R118 and Series R68 ESD classification: Electrically conductive ESD/Atex versions on request UL94-V0 Classifications on request E-Tube made of igumid HT: Hot chips (to 850°C) cannot burn into it. Supplied as a special design on request Other information Series R48 Inner height hi: 25 mm Inner widths Bi: 25 - 130 mm bending radii R: 60 - 250 mm Pitch: 30,3 mm E-Tube, snap-open along the outer radius Series R58 Inner height hi: 35 mm Inner widths Bi: 50 - 200 mm bending radii R: 75 - 250 mm Pitch: 33,3 mm E-Tube, snap-open along the outer radius Series R68 Inner height hi: 45 mm Inner widths Bi: 50 - 250 mm bending radii R: 100 - 300 mm Pitch: 36 mm E-Tube, snap-open along the outer radius E-Chain® selection aids You can find the right E-Chain® quickly by entering concrete parameters and with the aid of a comparison table. Selection aids Installation instructions Joining and separating of the E-Tubes. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. E2 R100 and E2 R Small pitch for silent operation Protection for cables and tubes against chips (even hot chips) Rugged and tight Space-saving with good ratio of inner to outer dimensions Modular interior separation options Small pitch for low-noise, silent operation Very small radii possible through small pitch Smooth, chip-repellant exterior contour Removable lid for shortening the installation time Double stop dog system for longer unsupported lengths KMA mounting brackets with potential for "all-round" fastening Typical industrial sectors and applications Materials handling Construction machinery Machine tools Timber Processing Machines Long travels in many industrial sectors Semiconductor ESD versions Theater and entertaining industry Vehicles General mechanical engineering etc. In all areas exposed to dirt and chips iF-Design-Award for Series R117/R118 and Series R68 ESD classification: Electrically conductive ESD/Atex versions on request UL94-V0 Classifications on request E-Tube made of igumid HT: Hot chips (to 850°C) cannot burn into it. Supplied as a special design on request

Tool making & construction: The key to success We know the different industry-specific requirements for stamped parts and parts suppliers. Therefore, our day-to-day work includes very demanding tasks, which we overcome speedily and process reliably. Our spectrum of services for tool construction includes: 3D-CAD/CAM construction and programming (solid works, Peps, HSMworks) Wire-cut EDM (also contract manufacture) with workpiece sizes up to max. 600x400x350 mm Drilling erosion (start hole shooting) with workpiece sizes up to max. 250x350x300 mm Milling technology with workpiece sizes up to max. 650x500x500 mm Turning technology with workpiece sizes up to max. dm 210 x 1000 mm Flat grinding with workpiece sizes up to max. 600x300x375 mm and more…. Even complicated customer requirements are never a problem for us, but are instead a welcome challenge.

We manufacture our KIS tapered roller bearings in both single and double row designs. Since they can support both axial and radial forces, they can also withstand high loads. Due to their high precision they are suitable for shafts that are to be guided axially precisely (locating bearings) or if the bearing Tapered roller bearings are easy to adjust and disassemble, making them easy to mount and maintain. Tapered roller bearings are the perfect choice for applications where high loads or high precision are required. Our KIS tapered roller bearings are used in a wide range of applications, such as motors, compressors, construction machinery, machine tools and gearboxes. We will be happy to advise you on possible variants with different properties.

The CR1 Euro pallet is optionally available with or without reinforcement profiles. With profiles, it is the perfect solution for complex tasks and therefore firmly established as multi-use pallet, especially in pooling. The sturdy CR1 heavy-duty pallet has proven its worth in internal logistics processes of numerous industries, including automation, metal processing, machine construction and tool making. Without steel profiles, the CR1 is ideal for applications where the extreme load-bearing capacity of the metal-reinforced version is not needed. Characteristics: Available with 3 runners Very high load-bearing capacity Dimensionally stable with first-class bending parameters, ideal for roller conveyors and automated high rack warehouses Chamfered edges on both sides of all runners Palgrip® anti-slip strips on the top deck Options: Corrosion-protected reinforcement profiles, for a load-bearing capacity of up to 1,750kg in high rack Rims: without, 7mm RFID transponder

Within the Rt Makina Production Facility; With over 10 high-tech CNC benches, it can process complex and sensitive parts that will be manufactured from aluminum, zamak, steel, stainless steel, titanium, magnesium/nickel-based materials in the form of plate, sheet metal, casting and forging in accordance with customer specifications.Machining is a manufacturing method that covers the shaping of the pre-designed and constructed machine element, the manufacturing process of which is determined, by subjecting it to the cutting operation with the specified cutting tools on the machining benches suitable for the manufacturing process.

The longitudinal plate saw LPS-T from BEHRINGER is a true specialist in its field. It is particularly suited for sawing small, compact parts and short offcuts of the kind required in toolmaking shops. The LPS-T also makes fast, neat work of test cuts and notching operations in materials with difficult machining properties. Making all this possible is a traversable table which allows the rapid positioning, alignment and clamping of workpieces. The material table is fitted with T-slots over its entire length, allowing even awkwardly shaped workpieces to be securely held in place by the flexible use of clamping fixtures. The LPS-T is able to cut even materials with different machining properties with the utmost precision without compromising on speed. This is made possible by a durable design in combination with vibration-damping grey cast iron components. Saw feed is performed here by a ball screw with servo drive and the sensitive BEHRINGER cutting pressure control system.

Synthetic, silicone-free high performance lubricating oil for precision engineered manufacturing machines and their components, measurement and control instruments as well as the sector of machine construction and tool making. Temperature range: -45 °C up to 150 °C.

Retrofit your machines to enjoy the modern age

Make any centric or eccentric form desired 4, 6, or 8 edged, polygonal or free form with the EWS Multiform on the CNC turning/milling machines Free forms that used to be impossible can now be made with EWS Multiform on turning/milling or machining centres. For a six-edge outside the centre or a four-edge in the centre, additional processing steps such as reaming or eroding were necessary up until now. If a position change was also needed, complicated devices were needed for processing. This is now all possible with one chuck. What is behind this? EWS Multiform uses a custom internal cam disc unit to produce the required form. For conventional geometry like squares or hexagons, there are standard cam discs available. The cam forces the cutting tool to follow a path in order to get the desired geometric shape. Of course you can’t defy the laws of physics which means that there will be a small radius on the edges.

EWS goes milling With its latest range of angular heads, EWS brings its trusted technology with new features to machining centres. The system range was presented to the public for the first time at EMO 2015. An elegant design houses high-performance technology, or to put it simply Precision meets Motion. Advantages: the smart solution for compensating for there not being a machining axis Machining hard-to-reach parts Centre boring stepless angle adjustment around the horizontal axis, with tangentially acting double cone clamp MR > 250 Nm Prerequisite: The prerequisite is a "stop block" on the machine. This prevents the entire unit from turning while simultaneously defining the position of the angel of rotation. Variations: basic duplex offset Request form: PDF

High-speed thread cutting with reversing kinematics The new EWS Tapmatic thread cutting head for driven tools enables thread cutting processes without having to reverse the direction of rotation thanks to its reversing kinematics. This saves time and energy and protects the motor – all this with a defined depth of thread. The units are available for M3-M12 threads.

Emulsion can do more than just cool... At least when using EWS Spinjet, the coolant is used to drive a turbine which allows the tool to rotate to up to 50,000 rpm, depending on the type. The turret's tool drive stops moving during this process! See the attached flyer for the technical requirements and details. Download Manual: PDF

Trifix® is the new adjusting system for Gildemeister multi tasking machines. The double sided adjusting system is guided by a very precise key way at the surface of the turret. 

 The plates are preloaded, and the resiliency in the adjusting system eliminates static redundancy. This allow the exact position of the tool to be secured and significantly reduces the setup time of the machine. Because this is a highly sophisticated precision instrument it is not possible to use double serrated tool shafts. The tool is supplied fully adjusted and can be used right away. EWS is the DMG system partner for this tool generation. Trifix® advantages: Repeat accuracy below 6 µm at radius of 200 mm High positioning accuracy from one station to another (0.01 mm) Driven tools and static tool holders are completely aligned Static tool holders can be used together with additional drill pattern for mounting Heavy duty spindle noses can be used together with additional d

Mount tools safely and in the correct position while remaining flexible, all this is possible with the UMB100 mounting unit. The tool clamping units can be changed quickly, making the system an ideal mounting aid for multi-tasking machines. It only takes a few seconds to replace an adapter. The unit with snap-in swivel can be pivoted 4 x 90° at the touch of a button so that even angled holders can always be mounted in the ideal position. Universal mounting block UMB100 Tool holder for VDI holding fixtures Tool holder for Varia VX Tool holder for steep-angle taper holding fixtures

Keyway broaching on lathes is a common thing. What is new is to speed up this operation with low stress for the machine! Slot is driven by the tool turret of the machine, with the input rotary motion being converted to a translation with superimposed lift-off function. This makes programming extremely easy. The keyway broaching unit is positioned in the prepared bore – in such a way as to make the extended tappet oriented to the end position in the Z axis. The depth of the slot is produced by a constant X-feed moving between 0.04-0.08 mm/stroke. The speed of the spindle ranges between 400 R/min – 1,000 R/min, with one rotation corresponding to a complete stroke. This way, for instance, a feather key groove with a width of 6 mm and a depth of 5 mm is produced within 7.5 sec. (800 R/min and 0.05 mm feed/rotation). With this operation it is important that the chip can break at the end of the groove, that is that a cut-in or a bore exists.

The new EWS tcJet range Optimal chip transport thanks to EWS tcJet EWS tcJet transports the coolant through the inset directly to the cutter and guarantees optimal chip transport... At the same time, the cutting edges have a significantly longer service life. EWS's interior cooling version is available for normal and high-pressure applications for various tool holder fixtures and cutting insert manufacturers.

Compact and stable – this is EWS' new swivel head. The swivelling module, which is equipped with a Cylkro drive system, is 17 mm smaller than standard heads which, above all, offers greater flexibility in swivel ranges between 0° and 45° in the field of cutting tools. The swivel unit covers an angle of +/- 92°. During the swivelling process, the supply of coolant is directly carried along. A distance of at least 48 mm from the contact surface to the swivel axis can be proposed. Even a high-pressure interior cooling system of up to 70 bar can be built into the module without the exterior dimensions having to be modified. Rotational speed limit is 6,000 1/min, maximum transmittable torque is 16 Nm, and max. cutting tool diameter is restricted to 10 mm. The swivel head is mainly suitable for drilling or for simple machining tasks. EWS' TWK range is available. for greater demands with regard to torque and performance.

EWS quality now available for Swiss-type lathes. This new development in driven tools is EWS's response to many customers' requests. The tool systems may appear straightforward at first sight, but their simplicity belies their performance. The design concentrates on the mounting and the spindle concentricity. The requirement profile was developed jointly with an American medical technology company which uses very small drill bits and requires extreme concentricity properties. The spindle bearing technology used with labyrinth seals sets new standards in this field, and is associated with a long service life. Provision has already been made for service. The service centres in Germany, China, Korea and the USA have already been trained in the system and are ready to respond without delay. Third-party brands can also be serviced there at any time. Download catalogue: PDF

EWS takes measures against vibrations in deep drilling procedures Deep drilling procedures with drilling rods with a long overhang are one of the most demanding tasks in cutting technologies. What influences vibration, what amplitudes does it create, what is the effect of superimposed vibration and when are uncontrollable resonances encountered? All these are questions that are difficult to answer using theory alone. These findings formed the basis for the new development of EWS Rigid. The objective was to create a drilling holder with a passive damping system to counteract the vibrations that are created. This involves using variable vibration dampers with linear degrees of freedom in a floating mounting inside the cutter carrier. The damper position is set using a radially mounted setscrew, which allows optimum vibration conditions to be created. The improvement in surface qualities of bores is significant, as is the increase in the service life of cutter tools.

The best of both worlds! Insufficient stability was a fact increasingly associated with the VDI system in recent years. As a result, block tools were preferred more often, although the VDI tools still offer greater diversity and flexibility. So the next step appeared obvious: combining the best of both systems. In cooperation with DMG, we developed the EWS ProLine system in order to fully utilize the potential of new lathes. While EWS ProLine features a conventional VDI shank, it can be optionally mounted to the turret using four screws. For instance, the flexibility of the VDI system can be utilised for lighter machining, and the stability properties of block tools can be utilised for heavy cutting. The angular position of the radial tools is ensured through the Trifix®, the alignment system. Cutting data similar to HSK63 machining centres? The professional audience at the EMO 2011 watched an impressive live demonstration: on a Gildemeister CTX Beta 1250 4A, two surf

Gear hobbing on CNC lathes without B-axis Years ago, EWS was the first tool manufacturer to offer gear hobbing heads in its standard range, and has continued to develop the holders for gearing technology ever since then. With this technology, it became possible for the first time to produce external gearing on machines without a Y/B-axis. In contrast to a standard milling wheel holder, the tool head of the EWS modular cutter can be swivelled about the axis of the shank. This offers users the advantage of substituting a B-axis with a comparatively small investment. In the meantime, module 3 has become commonplace on VDI40/BMT65/BMT75 machines. The tool heads have become more stable at the same time as being more user-friendly. The alignment system using a sinusoidal profile has come into widespread use and saves considerable alignment and setup times. Operating instructions, flyers and press reports can be found in our download portal Video: Gear hobbing on the

The changeable centring tip for counter spindles Would you like to use your counter spindle temporarily as a tailstock, and then once again as a normal chuck? You can with the EWS CenterPoint Area of application: Lathes without tailstock and with a turret To support long tools Top changeable short taper 12 The top kit can be integrated in simple combination holders Prerequisite: Counter spindle with tailstock function Taper shank adjusted to GSP Machining process: Milling on the main spindle Switch to tip in GSP Use tip rotating Execute machining Remove tip from GSP Pass work piece to GSP, work second side

EWS.PSC offers maximum stability and rigidity coupled with maximum flexibility. Significantly reduce your setup and changeover times while maintaining high mold flexibility. he EWS.PSC program includes a wide range of standard tools with PSC shank for milling spindles as well as tool systems with PSC spindle for lathes. Furthermore, tool holders with plate seat are available. The interface allows you to reduce the time spent measuring, setting up and changing tools. In addition, improved machine utilization can be achieved.

The rapid change system EWS-Varia allows to set-up a modern CNC lathe or a turning milling center – and this flexibly. A tool change will just take 20 seconds, which is an unbeatable argument especially in small batch productions whenever it is about reducing the set-up time and thus increasing the productivity. The advantages, however, are also evident in large batch productions. Preset twin tools lie at the machine, thus significantly reducing the down-times. A further advantage is provided by the variety of adaptations; so the optimal tool clamping can be selected for each operation. The inserts available include: Collet chuck holders Weldon/Whistle Notch Milling arbors Morse tapers Hydro extension Shrink adaptations The most important advantage is certainly created by the easy handling. The inserts can be changed with just one hand without counter pressure by the spindle.

Static tools form one of the EWS core areas. There is no other manufacturer in the world offering such a variety of products: More than 20,000 different tool holders are available for machine operators. Our portfolio includes VDI tool holders with shaft diameters of 16-80 as well as block tool holders of BMT55-BMT85 to machine-specific holders for MAZAK, Okuma or Mori Seiki, to name just a few. We also offer prism holders according to DIN 69881 (VDI3425 Bl.3) in all nominal sizes. Our standard portfolio includes Capto, HSK, KM and ABS adaptations in addition to the standard holders. Moreover, our scope of supply includes special holding fixtures made according to customer drawings or innovative solutions of the EWS engineers designed to master production engineering challenges. The tool holders are manufactured at our factory in Uhingen and rightly carry the label: Made in Germany! Boring bar holder BMT Capto C4 Double boring bar holder Capto Bar Gripper Infee

Driven tools form a further core area of EWS. More than 8,000 different tools are available at short notice. In addition to standard products like axial and angular heads, EWS offers swivel units, slot broaching tools, multiform tools and multi-spindle machines. There is just no limit. The tool clamping systems range from the classic collet chuck holder to Weldon and hydro extension to Capto, KM, ABS and HSK. The applications range from classic CNC lathes to highly complex turning milling centers. The rapid change system EWS-Varia has set a standard for a flexible modular system. With its safe handling and short change-over times, EWS-Varia ranks among the most successful systems in the market. This was impressively confirmed by the Innovation Award awarded by the German state of Baden-Württemberg in 2006. "Made in Germany" is of course guaranteed by EWS also for these tool systems.

TECHNICAL CHARACTERISTICS : Year of manufacturing : CNC control :HEIDENHAIN iTNC 530 Number of simultaneous axes : 5 Stroke X axis : 600 [mm] Stroke Y axis : 450 [mm] Stroke Z axis : 450 [mm] Table length : 325 [mm] Table width : 325 [mm] Max. load on table : 200 [Kg] Table surface Ø : 450 [mm] Spindle type : HSK-A 63 Min. spindle speed : 100 [rpm] Max. spindle speed : 20000 [rpm] Spindle power : 13.5 [kW] Tool changer magazin number of stations : 120 Max. tool lenght : 250 [mm] Max. weight of single tool : 6 [Kg] Max. tool diameter : 125 [mm] Supply voltage : 400 [V] Machine weight : 7700 [Kg] ATC weight : 800 [Kg] Automatic Pallet Changer weight : 1200 [Kg] Machine visible under power in our premises by appointment. Price on request, loading on truck included. Possibility of shipping Worldwide.