Laser Scanner Solution:
This task is a typical application of the high-resolution QuellTech 2D/3D Q5-880 Blue Laser Scanners. Two of these units are placed at the left and at the right of the measuring objects, at a defined inclination angle. Blue laser light in this case is a prerequisite, as the cast parts are red-hot, hence emitting in the red spectral range. Additionally, the client was in need of a software solution for the project, so a 3D point cloud processing application was implemented, performing inline and evaluating width, height and angle results.
QuellTech customer is able to inspect continuously the product quality, simultaneously avoiding scrap. He uses the same system for more than 10 different types of castings. Errors caused by manual inspection are considerably reduced, and safety for personnel is enhanced.
The QuellTech laser sensor family Q4 or Q5 used for these tasks is generally mounted on an arm of a rotational axis, to scan along the complete 360° angle of the internal surface in a sequence of strips. The Q4 sensors can also be used to control the weld seam tracking itself for rapid setup and ease of use. Even during a project, the range and scope of the Q Series sensor demonstrates the advantages of a modular system to quickly adapt to project needs, where the smallest system has provided fast analysis of pipes as small as 105mm. The low power, with standard communication protocols, enable battery powered systems to transmit wireless data to other systems for review and cloud back up.
Knight Optical can offer you Plane Mirrors (general, λ/1 and λ/4), for use within 3D Mapping Applications in a range of materials such as Soda-lime float glass, white float glass, and BK7 glass.
Plane mirrors also known as front surface mirrors or first surface mirrors are used within 3D Mapping Applications. As stock we hold a number of general purpose, λ/1 and λ/4 with a range of up to 6 types of coatings such as Enhanced Aluminium, Ali/SiO2 and Ali/Mgf2. Our general purpose grade mirrors are made from good quality float glass and generally available in thicknesses of 1mm, 3mm and 6mm as standard.
How our mirrors are used within 3D Mapping, is they are used as a sender and receiver of a laser beam that will take a reading of a specific surface, and from that reading it can create a 3D map of the surface that is has read. FOR MORE INFORMATION READ THE PDF..
Wafer Measuring System:
1.Measurement of displacement-type non-contact coaxial laser displacement sensor.
2.Linear motor high precision gantry movement mechanism.
3.Compatible with polished unpolished transparent and non-transparent wafer measurements.
4.Compatible with 1-8 inch wafer samples (can be extended to 300mm 12 inch products).
5.The coplanar air floating mobile bearing ensures that the sample moves with extremely high flatness and smoothness.
6.The measured thickness of a wafer ranges from 10um to 20mm.
7.Maximum scanning speed is 1m/s.
8.Apply to the thickness, TTV, LTV, TIR, Sori, Taper, Bow and Warp measurement parameter and standard.
Knight Optical can offer UV Fused Silica Lenses for Colour Measurement Applications.
Similarly to N-BK7, UV Fused Silica has a fairly consistent transmission across UV/VIS/NIR, meaning that that transmission in each region is almost equal. This in turn means that any image or measurement taken is not skewed towards one colour, and a more accurate measurement can be taken.
This can be used in conjunction with an IR Cut Filter in cameras to remove a lot of the NIR noise giving a clearer image with better colour clarity/contrast.
UV FS is comparable to N-BK7 or other similar optical glasses in its performance, having a very similar average transmission over the VIS range up to approximately 2000nm and a slightly lower refractive index. The Abbe constants of UV FS are also very similar to that of N-BK7, although slightly higher.
Read PDF for full spec
In line with the pattern demand, the technical drawings are given to the pattern shop in our structure or to the pattern manufacturers we have been working for years. Pattern measurements are reported to our customers and after approval, to be taken to the following mold.
Combining intelligent, advanced software and electronics with a truly simple to use interface, the Cygnus Flooded Member Detector (FMD) is an easy to use, cost effective and reliable system.
The FMD system comprises three fundamental parts the probe and probe handler, the subsea electronics unit and the reporting software.
The probe handler selfaligns and ensures correct contact with the member, even when approached from an angle. The subsea electronics unit is available in high grade acetal or stainless steel for the harshest environments. The reporting software displays a simple DRY or FLOODED result and Ascans for verification; and logs results for offline analysis or reports exported as PDF or Excel.
As with all Cygnus ultrasonic testing equipment, the FMD is extremely easy to learn and understand, and can be used by a range of operators with varying experience.
LAS 5000XD uses Tunable Diode Laser Spectroscopy (TDLS) and comes in various models for measuring parameters such as NH3 + H2O, HF, CO + CO2, O2, HCl + H2O, etc.
It combines robustness, fast response time (1 s) and high accuracy measurement in harsh environments.
Designed for taking reliable thickness measurements in Zone 0 Explosive Atmospheres, the Cygnus 1 Ex is certified intrinsically safe to ATEX, IECEx, UKEX for Zone 0 and NRTL for Class 1, Division 1. The Cygnus 1 Ex boasts advanced data logging, manual measurement mode, features a large colour LCD display and offers 3 measuring modes for through-coat measurements and various materials - including heavily corroded metals.
Designed for underwater remotely operated vehicles, offering a dedicated ROV mountable thickness gauge (depth rated to 3,000m) with live A-scan and piezo-composite probe. This gauge is versatile and designed to measure metal thickness in the harshest subsea operating conditions.
- A-scan to assist with measurement verification visually
- Multiple-Echo and Echo-Echo modes for accurate measurements through coatings (up to 1 mm) as specified by Classification Societies
- Single-Echo mode for heavily corroded metals with no coating
- Use the Auto Single-Echo/Echo-Echo/Multiple-Echo measuring mode for best results or set manually
- Supplied with CygLink software to display and process measurements on a computer at the surface
- High-performance SD2C probe fitted with a Hard Rexolite Delay line
- Easy calibration and measurement settings via CygLink software at the surface
- P50 Probe Handler cleverly-designed to self-align with pipes from 50mm diameters to flat surfaces.
The key to the successful optimisation of compressed-air systems is data. The METPOINT® range of measurement equipment with sensor technology and monitoring provides the data base for the evaluation and assurance of the compressed-air quality and for the identification of hidden cost drivers. Our measurement equipment can also be employed for the extension of plants and for the early elimination of malfunctions.
With our sensor technology, you can capture residual oil content, residual humidity, volume flow and pressure – constantly, faultlessly and with exemplary precision.
Our Monitoring and Data Logging makes all the relevant data accessible to you and your employees at a glance, ensuring the safety of your processes and the quality of your products. In this way you can take your energy management and quality control requirements to the next level of success.
The MR-21 measuring wheel has a quality counter that accurately records distances in the running direction and in the opposite direction. The run rubber is ground at exactly 318.5 mm diameter with a convenient zero-setting lever next to the counter.The MR-21has a maximum accuracy of 0.02 percentand is certified with a test label. The frame of the measuring wheel is welded by robot to ensure consistent quality over time, and the device also includes an auxiliary arm and an integrated brake. In addition, the quality indicator is "made in Germany" and is conveniently located over the running wheel for easy reading. The folding guide rod is aluminum and the device is equipped with a spoke wheel.
On request, we can integrate all of our interferometer systems into our UP machine for quality control in one setting. Be it with a simple strip display or a fully automatic strip evaluation for visualizing the 3D topography. The technical specifications of the intermeter systems are identical to the stand-alone systems.The larger travel range of the MMC900 offers the option of mounting a 6 “interferometer next to the Z axis. After machining the workpiece, the X-table is moved under the interferometer and the surface is measured.
As the top of the surface thickness measurement instruments range, the Cygnus 6+ digital thickness gauge has a bright colour LCD display AND an endmounted rotatable LCD display, and is Cygnus’ most advanced material thickness gauge. This unit offers a range of key features for the professional user, such as Ascan and Bscan displays to help verify readings while MSI™ indicates stable readings; comprehensive data logging with three available formats; enabling hasslefree reporting and analysis; manual and automatic gain control; Bluetooth connectivity; plus much more.
As well as the multipleecho measuring mode for accurate and reliable measurements through coatings up to 20 mm thick, this unit also uses singleecho and echoecho modes for extreme corrosion and back wall pitting.
s 6+ PRO is an excellent choice when looking for a NDT thickness gauge.
NIR LED– Technology, Continuous InLine density measurement Description The HK8 Series are NIR (Near Infrared) LED InLine measurement devices with state–of–the–art technology. The devices are used on conveyor belt, in pipelines (connection via flowthrough measuring cell or flange) and in tanks / vessel. Through the modular construction (Sensor and evaluation unit are separate), the sensor can be installed at a difficult accessible places and the evaluation unit can be installed at a well accessible place. This ensure the easy handling. The modular construction makes the operation of the HK8– Series very easy.
We can do secondary processing on the tubing.
Tubing ends: flanging, expanding, sealing the head, welding, ect.
Tubing printing: scale and ring printing.
Punch holes: rould hole, elliptical hole, through hole, single side hole, square hole, shaped hole.
Tubing shaping: bending, different angles and shapes forming.
ARKPEEK (PEEKCHINA) has developed high-purity, corrosion-resistant, low-elution PEEK high-performance plastic parts, which have been widely used in analytical chromatography instruments, preparative and semi-preparative chromatography instruments, protein purification equipment, IVD equipment, sample pretreatment equipment, pharmaceuticals and the environment. monitoring equipment and other related equipment.
Cygnus ultrasonic hatch cover weathertightness tester has been ABS type approved and accepted by P & I clubs. This ultrasonic hatch cover testing device is used to perform quick and effective evaluation of cargo hold hatch covers and door seals to determine water leaks and weathertightness. This ultrasonic leak detection system allows inspections to be carried out with cargo in place or in subzero temeprature, replacing traditional and unreliable methods such as hose testing.
The Cygnus Hatch Sure system comprises of 2 parts a battery powered transmitter containing 19 ultrasound emitters (40 kHz) which are arranged to produce an omnidirectional sound field uniformly distributed throughout the cargo hold; and a receiver which displays the sound energy level that passes through gaps in the enclosed cargo hold to enable the location of leaks to be quickly and accurately identified.
Cygnus ROV Mountable ultrasonic thickness gage is depth rated to 500m and designed to operate in the harshest operating conditions, ideally suited for asset integrity inspections and pipeline inspections using ROV. Dedicated software displays and logs thickness measurements from the ROV UTG on to a computer at the surface.
The Cygnus Topside Repeater (TSR) is available as an option and has the facility to display the thickness measurements remotely and overlay them on to a video signal. This allows the measurements to be superimposed on the ROV camera’s monitor screen.
Supplied with CygLink software to display and log thickness measurements from the ROV wall thickness gauge on a computer at the surface which can be saved to a file and printed out. CygLink has two data logging facilities Quick Log for simple recording of thickness measurements and Structured mode with four templates available Single Point, Multi Point, Grid Point and Key Point.
Within the thickness measurement instruments range is the Cygnus Mini ROV Mountable ut thickness gauge. This gauge is pressure tested to 500m and designed to be mounted onto small observation ROVs with or without a manipulator facility, allowing the operator to carry out thickness measurements in areas that have previously been unfeasible using large ROVs or divers.
Supplied with CygLink software to display and log thickness measurements from the ROV metal thickness tester to a computer at the surface which can then be saved to a file and printed out. CygLink has two data logging facilities Quick Log for simple recording of thickness measurements and Structured mode with four templates available.
The Cygnus Top Side Repeater (TSR) is available as an option and has the facility to display the thickness measurements remotely and overlay them on to a video signal. This allows the measurements to be superimposed on the ROV camera’s monitor screen.
Being the industry standard for undertaking subsea thickness measurements for over 3 decades, the Cygnus Underwater is a trusted underwater ultrasonic thickness gauge within the marine industry worldwide and has been used for underwater inspections inlieu of drydocking (UWILD) for many years.
Depth rated to 300 meters, Cygnus Underwater metal thickness tester uses the multipleecho technique (approved by Classification Societies) for accurate and reliable thickness measurements through coating up to 20mm thick, when used in Deep Coat mode (upon request).
This underwater thickness gauge is simple to use and is made of a rugged, durable, shockproof construction.
Cygnus DIVE is a wristmountable underwater ultrasonic thickness meter that has been designed for the professional diver and can be worn on the forearm, providing an invaluable free hand whilst performing an in water survey (IWS). It has a large bright display for easy viewing from all angles, by the diver and his camera/surface crew, even in poor visibility. Cygnus DIVE also hosts an array of other key features, such as Ascan to help verify measurements; data logging that enables hasslefree reporting and analysis; MSI™ to verify stable measurements; and AutoLog for automatically logging measurements without having to press any buttons.
The Cygnus DIVE uses the multipleecho technique (approved by Class Societies) for accurate, reliable thickness measurements through coatings up to 20mm thick. This unit also incorporates singleecho and echoecho modes used for extreme corrosion and pitting, making it one of the most versatile underwater thickness gauges on the market.
The Cygnus 4 General Purpose ultrasonic thickness gauge is ideal for most industrial, shipping and structural inspection applications. The unit is extremely userfriendly thanks to its simple to use keypad, intuitive menus and a colour LCD display which can be viewed in all lighting conditions.
Using the trusted Cygnus multipleecho technique, the Cygnus 4 ultrasonic thickness gage is used for measuring metal thickness through paint (up to 20 mm thick) providing an ultrasonic thickness measurement that is accurate and reliable.
Certified to US MIL STD 810G standard, this throughcoating ultrasonic thickness gauge offers maximum strength and environmental protection (IP67).
The Cygnus 2+ metal thickness gauge has an endmounted rotatable display designed for rope access work, providing a safer environment when working at height.
As with all Cygnus thickness measurement instruments, the Cygnus 2+ uses the multipleecho mode for measuring through thick coatings (up to 20 mm thick in Deep Coat mode). As well as this, the Cygnus 2+ thickness gauge also incorporates the singleecho mode for measurements on uncoated surfaces with heavy front face and/or backwall corrosion, and the echoecho mode for measurements on painted metals with heavy back wall corrosion and pitting using a variety of portable UTM probes.
Offering maximum strength and environmental protection, the Cygnus 2+ metal thickness tester is certified to stringent US MIL STD 810G standard and IP67.