Specialised mechanical engineering - Import export

Wire spark erosion, laser micro-cutting, micro-milling and micro-drilling STEEC is also involved, both as a subcontractor to numerous SMEs and agencies in the metallurgy and mechanical engineering sectors which very often engage in subcontracting activities themselves. STEEC enables these players to respond to invitations to tender that involve meeting precision micro-machining requirements for which they are not equipped. The wide variety of precision micro-machining operations which STEEC offers is highly beneficial to these SMEs and agencies, which are able to offer a comprehensive service in micro spark erosion, laser micro-cutting, micro-drilling and milling.

The KASAG double-tipping station with integrated weighing cells guarantees simple handling of containers. So that minimal quantities of the remaining product sticks in the container.

The KASAG glove box is used for handling and controlling in sterile processing. The glove box with introducer sheath is equipped with a vibrating sieve and is used when powdery products are filled into bags. The KASAG bag sterilising gassing chamber is used to ensure sterile sealing of products in bags. For that, air is extracted (vacuum) and subsequently swapped with nitrogen. The equipment complies with the strictest hygienic regulations. The mounting can be easily adjusted to the size of the bag.

Are you using pressure vessels, apparatuses, pressure containers that are subject to the inspection cycles of the regulatory authorities? Would you like to have our advance expertise on the technical updates? Do you have problems with the cleaning of apparatuses, containers? Are you unsure about the technical details of the bought-in containers, apparatuses, and would you like them checked? We are experts in apparatus and pressure vessel construction and have comprehensive knowhow of the pressure equipment directive. For control, testing KASAG offers a wide range of non-destructive testing methods. Please get in touch with us, and our KASAG experts will be glad to offer you expertise.

KASAG is a highly qualified partner for undertaking contract manufacturing on your behalf. Our machines and equipment for premium processing of stainless steels and aluminium alloys always allow us to meet any demand you might have. Machine for object size Container diameter up to Ø 4 m Object weight up to 13 t Object length up to16 m Material zone with Cr ? 19%, Ni ? 8% (1.4307, 1.4571, ...) with Cr ? 19%, Ni ? 12% (1.4539, 1.4828, …) Duplex (1.4462, 1.4410, …) Alloys NiCrFeMo mit Ni > 40% (Inconel, Hastelloy) Alloys Al – Mn und Mg (AlMg 4.5 Mn)

With our highly modern 3D plasma cutting equipment, we undertake plasma cuts of spherical bottoms/heads, dished boiler heads, pipes, profiles and metal sheets in material thickness of 1 - 50 mm. Metal sheet change:2,000 x 3,000 mm (2,000 x 6,000 mm) Pipes, profile:diameter 30 - 500 mm / length 3,000 mm (6,000 mm) Heads, cones: up to diameter 2,500 mm Material thickness:1 - 50 mm

KASAG has many years of experience in staining and passivating stainless steel and aluminium alloys. Our services for single objects are invoiced according to the expense and effort invested, or in the case of larger objects, according to prior quotation. For serial parts, the unit price is taken as the basis for invoicing. Bath pickling: 1,900 x 900 x 800 mm Sprays pickling: 6,000 x 3,000 x 2,500 mm (max. object size)

KASAG undertakes cutting, forming and welding works for manufacturing simple and complex welding constructions of up to a weight of 13 t in stainless steel and aluminium. Our specialists have been certified according to ISO 3834-2 in all required welding processes MIG, MAG, TIG, plasma and orbital.

We have many years of experience in grinding and brushing of stainless steel surfaces for all object forms, as well as in the manual and machine grinding of circular objects. Our combined grinding machine/plant can be universally used, owing to its modular construction; it is of premium quality and guarantees surface roughness for stainless steel surfaces, on the inside and the outside for cylinders, spherical heads and cones for grinding welding seams superelevations for grinding longitudinal and circular welding seams roots

Our specialists have vast knowledge and many years of experience in non-destructive testing (NDT) of welding seams, welding constructions, pressure vessels, containers, equipment and plants. We use and offer the following testing procedures for that purpose: X-rays RT Dye penetrant testing PT Visual inspection VT Material testing/ Positive Material Identification PMI Helium leakage testing LT Riboflavin test Pressure tests of up to max. 1000 bar Surface roughness testing Ra/Rz Ferrit measurement Fe Wall thickness measurement Video endoscopy Pressure-loss test (liquid) With KASAG, you remain on the safe side.

We bring your ideas to life KASAG has a high level of competence, with many years of experience in design and construction of plants, apparatuses, pressure vessels, pipes and welded structures. Our engineers can assist you with the following: Strength calculation according to the global regulations, such as PED (EN13445 / AD-2000), ASME (U-Stamp), China Stamp (A1), TP TC 032/2013 (EAC) FEM-calculations (Finite element analysis) and providing proof for overpressure and underpressure, load alteration, earthquake, joint flanges, nozzle loads Consultancy for interpreting and analyses of computation results, material choice, regulatory authorities Constructive, design based on Autocad 2D and Inventor 3D Comprehensive plants engineering, such as compilation of technical specifications, P&I schemes, risk analyses, pipeline/piping planning

MFZ SERIES – FIT 2 PART – YOUR TASK DEFINES OUR MACHINE. Highest performance and output per square meter, at the same time lower costs and higher productivity – that was the task for our engineers and developers at SAMAG MachineTools. The result: the MFZ series with FIT 2 PART. The conception of the new series leaves nothing to be desired. Technological know-how - for the highest precision with the greatest possible productivity - coupled with passion and innovation, means we create the opportunity to continue adapting the performance of our MFZ machine tools to your workpiece in the future - FIT 2 PART! Whether they have complicated workpiece dimensions or are looking for the optimal quantity solution with minimal machine investmen

QUICK CHECK GUN DRILL Eight basic cycles, based on experience, are included in the scope of delivery of the machine and guarantee professional processing of the workpiece. Specific groups for cross drilling cycles are available as an option. This makes workshop programming and programming of crossing holes easier by adapting the feed when hitting the cross hole. This increases the tool life significantly.

4-spindle solution for pre-processing 2-spindle solution for fine boring with independent X, Y and Z axes Cycle times less than 30s possible

STABILITY AND HIGHEST PRECISION COME BY APPROXIMATE. THE PERFECTLY THOUGHTFUL AXIS CONCEPT IN THE POWER TOWER DESIGN ALLOWS MINIMAL TCP DISTANCE AND MAXIMUM MACHINE STIFFNESS. The POWER TOWER DESIGN impresses with its compact design and extreme rigidity. All components in the force flow are statically and dynamically optimized down to the last detail, thus ensuring perfect work results. The clear separation of all linear axes guarantees long-term dimensional accuracy of all axis drives and sustainably prevents tolerances from overlapping and thereby increasing. Thanks to the large footprint of the Y-tower and the unique DOUBLE BALL SCREW DRIVE, we always achieve optimal support for the drill beam in the TFZ and at the same time an extremely short distance between the swivel bearing and the tool center point (TCP distance), for maximum rigidity with large transverse forces.

THE MULTI-SPINDLE SHAFT DRILLING MACHINES OF THE TBM roto series ARE DESIGNED FOR PERMANENT PRODUCTION USE. THEY ARE PARTICULARLY DURABLE, EXTREMELY ROBUST AND GUARANTEE THE HIGHEST PRECISION: 24/7/365! TBM roto – shaft drilling machine for production For machining rotationally symmetrical workpieces such as gear shafts, camshafts, steering rods, common rails, standard parts... Customer-specific solutions, automation, handling, workpiece clamping, workpiece cleaning… Long-lasting machines for parts with the highest precision Additional units, features or modules available Optimized accessibility to all components for maintenance and service

used horizontal machining center, year of construction: 2008 Product name: MFZ 2-2 Update Used 2-spindle horizontal 5-axis machining center Year of construction: 2008 Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (machine without coolant system and accessories) X-axis travel: 450 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 450 mm Rapid traverse XY Z axis 60,000mm/min 2 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm Spindle distance 450mm Chip conveyor Knoll (scratch belt conveyor in positioning variant across the machine) High-quality Knoll KSS system with fine filtration Flush gun Complete enclosure Tool storage (2 x 50 tools) Operating voltage 400V 3N ~ Control voltage 24V DC Connection value machine approx. 72 KVA Compressed air connection 6 bar

3D printing or additive manufacturing (AM) is any of various processes for making a three-dimensional object of almost any shapes. At RPWORLD, additive manufacturing 3D printing is designed for functional prototypes, complex designs, and production components. - Materials selection Selective laser sintering, (SLS), Stereolithography (SLA) and Fused Deposition Modeling (FDM) are the most common additives manufacturing processes that RPWORLD uses to realize a project. - Cost-efficiently You can get the 3D printed parts of any possible shapes as you desire. And more importantly, since it doesn’t need the mold, it could be a cost-effective process for your custom parts. - Complex-geometries The structure of the 3D printed parts is not limited, you can nearly get any shapes as your part design.

PENDULUM CHANGER – GOOD FROM EXPERIENCE. The W-axis principle, established by SAMAG since 1995, enables workpiece loading to be carried out parallel to production times. The workpiece carrier table is moved in the swivel drive from 0 – 180°. This means that the next loading and unloading of workpieces can take place during processing. Efficient and useful also for robot-assisted loading.

3D printing or additive manufacturing (AM) is any of various processes for making a three-dimensional object of almost any shapes. At RPWORLD, additive manufacturing 3D printing is designed for functional prototypes, complex designs, and production components. - Materials selection Selective laser sintering, (SLS), Stereolithography (SLA) and Fused Deposition Modeling (FDM) are the most common additives manufacturing processes that RPWORLD uses to realize a project. - Cost-efficiently You can get the 3D printed parts of any possible shapes as you desire. And more importantly, since it doesn’t need the mold, it could be a cost-effective process for your custom parts. - Complex-geometries The structure of the 3D printed parts is not limited, you can nearly get any shapes as your part design.

The frame construction concept offers reliable stability thanks to its closed design. The power transmission through the axis movements in the working area does not cause any deformation of the frame. This extremely stable solution is a prerequisite for the high-precision machining of your workpieces and guarantees consistently high process quality. The new generation of the MFZ is also built on the solid machine bed with Hydropol ® filling. The specially developed composite material improves the stability of machine tool beds. Hydropol ® makes a further step possible in terms of the interaction between energy efficiency and high productivity.

SIMPLY ROTATE THE 3D UNIT BY 90° AND THE MASS THAT HAS TO BE MOVED IS ONLY HALF AS BIG! ZERO GRAVITY DRIVE – OR TURN WITH MASS. Through the rotation and the resulting reduction of the mass to be moved - by around half - we can use the ZERO GRAVITY DRIVE to achieve an incomparably efficient, dynamic and stable type of spindle movement in all three spatial axes. This new kinematic concept is unique in multi-spindle machining centers and enables maximum efficiency and absolute precision on the one hand and maximum utilization and extreme cost-effectiveness on the other.

2-spindle solution with a 4-part clamping device Editing the OP 20 after the turning process Piece time less than 90s possible

4-spindle solution with HSK-A100 on MFZ Machining of the free cut with 4 spindles possible OP 10 and OP 20 are processed in one machine Unit times less than 50s possible

Machining with 3 or 4 spindles OP 10 and OP 20 are processed in one machine Complete processing in 67s

Machining with 4 spindles OP 10 with 4 part clamping on workpiece carrier unit OP 20 with 4 workpieces on 2 rotary tables (5-axis machining

2-spindle solution with 4 parts clamping Processing in one setup Machining time less than 82s per workpiece Machining with 4 spindles Tool monitoring for all tools takes place parallel to production time

As a complementary activity to the work of our engineering office, the final execution of the projects that we develop there is carried out in our own workshops. We have prepared machinery of a wide variety, and production capacity to carry out the manufacture of any type of project in reasonable terms.

We work alongside architects and steel entrepreneurs in terms of design and calculation of all types of steel constructions – in accordance with Eurocode3, EN1993 and for pressurized equipment in accordance with PED (Pressure Equipment Directive). We help our customers to CE mark their products in accordance with EN1090. We design everything from staircases to processing plants - for example by creating a 3D laser scan of the existing buildings and then designing the new plant in 3D CAD with a 1: 1 copy of the physical environment. Choosing us, you will get a partner that has all the latest tools for performing static and dynamic calculation, 3D measurement, unfolding, technical drawing etc. Naturally, we have liability insurance.