Welding systems - Import export

Stainless steel system for cleanroom production with 400 W laser system Positioning the laser head using a 3-axis servo system Stainless steel lifting door with inspection window

The EVO Industry 4.0 series is new to the market. Several systems, initially compact as the 200 A Autorange and now also modular in connection with the Tetrix inverters. The systems are small, lightweight and handy and offer a high-resolution colour display, multilingual intuitive user guidance due to a colour touch interface, or alternatively operation using a membrane keyboard, a stable operating system (without data loss during power outages and quickly ready for use again), full access through tablet with QR-code scanner, data transfer via USB, LAN and WLAN, fault analysis program, manufacturer support via remote maintenance, a mountable cooling unit as an option, and many other functions... Package includes: — Orbital welding system — Display transport protection — Calibration certificate — USB stick Optional: — Water Cooling Unit COOL 50 or EVO COOL — EVO Remote Control — Gas Controller Box

The EVO Industry 4.0 series is new to the market. Several systems, initially compact as the 200 A Autorange and now also modular in connection with the Tetrix inverters. The systems are small, lightweight and handy and offer a high-resolution colour display, multilingual intuitive user guidance due to a colour touch interface, or alternatively operation using a membrane keyboard, a stable operating system (without data loss during power outages and quickly ready for use again), full access through tablet with QR-code scanner, data transfer via USB, LAN and WLAN, fault analysis program, manufacturer support via remote maintenance, a mountable cooling unit as an option, and many other functions... Connection to Tetrix 200 or Tetrix 351. Compact and light with the external dimensions (L x W x H) 405 x 325 x 170 mm and weighing only 9.7 kg. Optional: — Water Cooling Unit COOL 50 or EVO COOL — EVO Remote Control — Gas Controller Box

The ALFlak systems offer you many options in the field of mobile laser and repair welding. With an extended range and increased travel range, welding positions in deep, complex shapes can be processed easily thanks to the long laser arm - even in deep, bulky shapes. Deposition welding with wire or powder is possible with this laser machine. Likewise, automated welding tasks. The laser device is equipped with a fiber source that guarantees high efficiency and a special beam quality. Both pulsed and CW mode can be used. The integrated performance monitoring ensures reproducible welds. This system is available with laser powers of 300/450/600 and 900 watts.

This stable work table can be used with laser sources from 300 - 900 W, which are integrated in the work table. The modular design allows the use of various optics and focal lengths, so that you can optimally carry out your tasks. The system can be operated either manually - with our instantly responding joystick - and semi-automatically or automatically with the WINLaserNC software. When welding, workpieces are moved precisely on the three axes of movement of the work table. An axis of rotation is also available. The Z axis of the table lifts workpieces up to 450 kg. The laser and motion system are conveniently operated via the control console with an intuitive touchscreen. With the AL-TW you can weld without restricting the work area. This enables the processing of large workpieces. We support you with the implementation of the laser safety measures with our laser safety concept.

With the new ALO manual welding laser, you can either work manually or with an axis of rotation for circular welding. The working chamber is easily accessible via leather curtains, but the welding itself still takes place in the shielded laser safety area. The spacious working chamber can be loaded quickly through various openings, without opening doors: a large opening at the front ensures easy access to the welding chamber. The slots on the side enable the operator to position longer components in the machining area and to weld them in a laser-safe manner. Another passage on the bottom of the working chamber allows loading from below. The laser safe leather curtain offers certified laser protection so that the laser device can be placed in any work environment. The armrest is extremely comfortable - ensuring relaxed work. A lot of attention was also paid to good ergonomics. A high-quality extraction system with filter is integrated as standard.

The mobile laser welding machine ALFlak is particularly suitable for laser deposition and contour welding on large machine components, design components as well as on injection moulds and tools The sophisticated movement mechanism of the ALFlak enables you to work comfortably on large components - you can even immerse in deep, bulky shapes with the slim laser arm. With long weld seams, the ALFlak takes advantage of its large travel axes. A weld seam with a length of up to 500 mm is possible without settling - manually or according to a specified program. Welding can be done in manual mode, semi-automatic or fully programmed. The use of an automatic wire feeder or a rotary axis is also possible. It is the versatile possibilities for mobile welding that make it a very special welding system.

This laser system is quickly set up for the welding task. The flexible laser arm can be rotated 360 ° and offers a very high or low working position. The laser head can be rotated to the left and right and the tilt-swivel lens directs the laser beam to the point desired by the operator. The robust housing has stable aluminum handles at the corners for increased impact protection of the edges. Integrated fastening options are available here for easy lashing during transport. The gas bottle can be transported during welding with a small trailer, the 5th wheel on the laser. Generous storage areas and special brackets on the machine sides ensure that tools, welding wire and whatever else is always within reach. Operation is intuitive via a touch display. Some apps help to weld surfaces, shafts and circular welds. The 450 W fiber laser can be used for pulsed welding or for welding in CW mode.

Suitable also for welding precision mechanical parts and medical technology components as well as for the manufacture of sensors and electrical components The ALS 100 is an ergonomic workplace The spacious work chamber offers a very brightly lit work area and is loaded via two side doors. The average power of 100 W enables a fast pulse sequence (up to 25 Hz) and thus fast work even at high energy settings. The homogeneous fusion of the materials results in welding results of the highest quality. The laser is used in the manufacture and repair of jewelry, in precision engineering or when welding sensors

Our steel construction is certified according to the current standards DIN EN 1090-2 and DIN EN 3834-2. We manufacture welded parts, welded constructions and welded assemblies up to execution class 3 (EXC3). Steel construction components such as: - Assembly devices for aircraft or automobile construction - Machine frames for compressor construction - Welded frames such as track systems and transfer tables - High-precision vacuum clamping plates for high-pressure presses - Complete rudder systems We produce both: individual components and small series. Do you have any questions about our techniques, capacities or prices? Contact us, we will be happy to give you direct information.

Our roller brush coil designed as welded package system will also pack the tiger in your tank! Why is it reasonable and advantageous to purchase a welded package system type 231? Each face width of a roller brush needed can be divided in a corresponding number of single, compact segments, called packages, that are not only loosley coiled spirals. What we produce are light and easy-to-handle packages with a constant high density which facilitates and accelerates the equipping of a brush core or shaft carried out by yourself.The welded package system is not only easy to mount but it also makes you independent of any transportation of the core to the supplier for refilling, packing, delivery times etc. and helps you out of emergency situations.For the core constructions the following materials are available: plastic-coated steel, steel, stainless steel (1.4301; 1.4571; 2.4879). The twin tape mounting is designed as a concave backing system where the coil widths (WB) ranges between...

Your expert in welding technics like MIG, MAG, WIG, resistance spot & stud welding, e-welding, welding robots For the returning serial welding tasks, 2 gantry welding robot system are available. With a machining length of up to 8 meters (26,2 ft), we can lealize complex customer requests thanks to 10 treatment axis performance. We are authorized to weld structural steelwork in accordance to EN1090

The laser welding systems of the AL series can be used universally. They might be integrated into existing machine structures or used with an application device for manual welding. In combination with our NC-controlled laser machining table AL-T you get a real professional solution. We offer the required performance class for every application. You can choose between 75 and 900 W. There is a wide range of processing lenses and equipment options for these laser systems. Regardless of whether you use a simple 90 ° deflection lens, the tilt-swivel lens or our circular welding lens - the laser beam always reaches the desired point on the workpiece with pinpoint accuracy. Additional equipment options are optionally available for the AL, such as: • Micro welding device for a welding spot diameter <100 µm • Rotary axis module for cylindrical welds • automatic wire feeder • Workpiece holder • camera system •…and much more

Highquality stainless steel hose joints from HJS to be welded into the exhaust system yourself. With this hose joint you get a highquality and longlasting decoupling of the exhaust pipes.

Piping and hoses, for example steel bottles, compressors, breathing devices, oxyacetylene gas and inert-gas arc welding devices and burners Fittings, flanges, valves, screwed connections, soldered and welded connections of pressure gas systems and lines Suitable for compressed air, refrigerant, acetylene, butane, natural gas, carbon dioxide, gaseous oxygen, propane, town gas, nitrogen, hydrogen and, ammonia Advantages and benefits Acts non-corrosive Allows direct visual inspection of the leakage point through bubble formation Tested by the DVGW in accordance with DIN EN 14291 Suitable for spraying overhead

Piping and hoses, for example steel bottles, compressors, breathing devices, oxyacetylene gas and inert-gas arc welding devices and burners Fittings, flanges, valves, screwed connections, soldered and welded connections of pressure gas systems and lines Suitable for compressed air, refrigerant, acetylene, butane, natural gas, carbon dioxide, gaseous oxygen, propane, town gas, nitrogen, hydrogen and, ammonia Advantages and benefits Acts non-corrosive Allows direct visual inspection of the leakage point through bubble formation Also available as spray version OKS 2801 Spray version tested by the DVGW in accordance with DIN EN 14291 Spray version suitable for spraying overhead

Labelling systems can be integrated, whether it is laser, needle or inkjet, to mark and identify the tubes. Other options that can be integrated are welding seam detection, length control or measurement of processed tubes. The corresponding sensor and camera technology can be implemented for the specific product. The following step can be carried out without any problems, whether it is cutting, punching, deburring of holes or seal testing with external systems. Smart data evaluation All the systems can be equipped with different control and IPC panels. Interfaces to data caption systems for consumption and operation make the digitalization and evaluation of the data. Marking system, Welding seam detection, Camera control system, Internal and external cleaning processes, Cleaning and suction, Hole punching, Deburring – chamfering

At our sites in Rothenburg/Saale, Hamm, Brandenburg and Nedri Industriedraht (Hamm), we manufacture iron and fabrication wire for the machine, plant and steel construction industry, shopfitting, displays, automotive, furniture industry, household goods, chains, blasting material, tool carriers, filter industry, fence construction, garden and landscape design, connecting elements, logistics, construction industry, electrical and cable industry, bent wire parts, household appliances and gastronomy, animal husbandry, welding technology, lightning protection systems, gabions, packaging industry.

Measuring devices are the first step to the perfect weld. Precise purging is essential for controlling weld quality, particularly when welding high-alloy, corrosion-resistant materials that are highly sensitive to oxygen in the welding process. Oxy Smart: — Battery powered device — For inert gases — For mixed gases with hydrogen (max. 10%) — Measuring cell made of zirconium oxide (maintenance free), long lifetime through intelligent software — Robust for use at site (protective frame out of rubber) — Dust- and moisture-proof, also for use around high humidity — Intuitive operator guidance through symbols — Coloured enlighten display — Battery indicator — Fault indication in case of error Package includes: — Oxygen analyser — Charging cable with various adapter plugs for worldwide use — Hose set, 1m, incl. filter and stainless steel probe — Calibration certificate — Plastic case with inlay

Tube squaring machines are necessary to achieve burr-free and right-angled seam preparation for orbital welding. That‘s why Orbitec offers two machines, from the small handy Planfix 40 S to the large Planfix 115 S. The Planfix 40 S is a powerful and handy squaring device for mobile or stationary use with battery or mains drive. It has a large viewing window, a tool carrier for mounting the inserts, double-sided indexable inserts, and a feed with 0.1mm scale graduation. Alternatively, existing Orbitec facing tool bits can be used without tool carriers. The new inserts have a long service life and can process unalloyed, low-alloy and high-alloy steel quickly and reliably with high precision. Package includes exemplary for Planfix 40 S battery pack 230 V: — Tube clamping attachment — Drive — 2 Li-ion batteries — Battery charger — Tool set — Carrying case

Our latest series of 2 gas-cooled and compact weld heads. They are for smaller outside diameters with a narrow handle for tighter access conditions. Weld head type | Field of application mm | inch | weight | item number OSK 21 CS | OD 3.17 - 21.3mm | 0.125" - 0.839" | 0.8kg | 1.0.2820 OSK 38 CS | OD 3.17 - 38.1mm | 0.125" - 1.500" | 1.2kg | 1.0.2920 Our new generation of compact weld heads for high duty cycle requirements have watercooled clamp housings and clamping levers. Both OSK CW weld heads are operated using a sharable handle and cable assembly. Weld head type | Field of application mm | inch | weight | item number OSK 21 CW | OD 3.17 - 21.3mm | 0.125" - 0.839" | 1.0kg | 1.0.2820W OSK 38 CW | OD 3.17 - 38.1mm | 0.125" - 1.500" | 1.4kg | 1.0.2920W Only one drive unit is needed for all C and CW weld heads.

Proper purging is absolutely essential to guarantee high-quality welding of high-alloyed, corrosion-resistant components. As part of this the Oxy EVO oxygen analyser can be connected to our orbital welding controllers for the purpose of inspecting and documenting the residual oxygen content and evaluated. — Extremely easy menu navigation — For inert gases and gases containing H2 (max. 10%) — Measuring cell made of zirconium oxide (maintenance-free) — 3.5" colour touch display — USB interface for exporting documentation — Digital and analogue interface and Bluetooth for communication with our orbital welding controllers and other PSPS — Activation and evaluation exclusively using the digital interface — User-definable threshold and alarm adjustment — Acoustic signal generator ... Package includes: — Oxygen analyser — Power cable — Hose set, 3 m, incl. filter and probe — Calibration certificate — Transport case

The pressure regulator can be tightened by hand without the need for a spanner. It reduces the stored bottle pressure from max. 200bar (on request 300bar) to an outlet pressure which is adjusted at the flowmeter. The flowmeters are used to set the required flow in l/min. Important: The pressure regulator has a constant outlet pressure of 2.5bar which is necessary to protect the gas flow sensor of the orbital unit. Control range: Twin flowmeter outlet: 1 - 16l/min, 3 - 30l/min Triple flowmeter outlet: 1 - 16l/min, 3 - 30l/min, 5 - 55l/min Versions: - Special Argon Pressure Regulator with twin flowmeter, brass (Item number 1.2.0123) - Special Pressure Regulator with twin flowmeter for H2-gases, brass (Item number 1.2.0144) - Special Argon Pressure Regulator with triple flowmeter, brass (Item number 1.2.0134) Pressure regulators with different connections and for use with other gas types or nickel-plated version available on request.

With tube-to-tubesheet weld heads, it is possible to achieve consistently high-quality, reproducible welding of tubes to tubesheets, with or without additional wire. The tubes to be welded can be flush with the tubesheet, offset, protruding or behind the tubesheet. The RBK 38 S and the RBK 60 S are our two new tube-to-tubesheet weld heads. The RBK 38 S is a small, handy water-cooled head for welding tubes to tubesheets up to an ID of 36.7 mm, without additional wire. Package includes: — Weld head — Water-cooled hose package, 6 m — Pull bar B — Gas hood ID 35 mm — 0° electrode holder — Transport case Optional: — Div. electrode holders for RBK 38 S — Div. gas hoods for RBK 38 S — Div. spring sleeves and pull bar sets for RBK 38 S

Mobile inverter power source for TIG manual or orbital welding with built-in cooling system and gas sensor. Can be used with all Orbitec controllers, particular in high-demand applications such as tube-to-tube-sheet. Technical Data: Output: DC Mains voltage: AC 3 x 400V Mains frequency: 50 / 60Hz Power rating: 15 kVA Generator output: 20.3 kVA Current range: 5A – 350A Welding current: - 60% TIG / MMA: 350A - 100% TIG / MMA: 300A Cooling efficiency: 1500W Water column: 35m / 5l / min. Tank capacity: 12l Weight: 131kg Dimensions (L x W x H): 1100 x 455 x 1000 mm Package includes: - Inverter - Power cable - 10l coolant

The 5th generation of our reliable, tried-and-tested standard controller. Can be connected to Tetrix 200 or Tetrix 351. — 5.7" display — Extremely simple multilingual user guidance thanks to programming support — Monitoring of gas and water cooling — Option of welding in up to SIX sectors, in continuous or step travel mode — Individual modification of the calculated program parameters, also using current percentage button — Graphic display of the welding progress — Real-time monitoring of the welding parameters — Integrated day counter (assignment to isometries and weld joint numbers) ... Package includes: — Controller — Power cable — Controller / power source interface cable — USB stick — 2 pieces tungsten boxes — Pen with touch screen function and LED light Optional: — Cool 50 or EVO Cool cooling unit — AVC upgrade kit — Docutronic 2.2 software for documentation — Orbicontrol 3 remote control — Spare paper rolls, spare ribbon cartridges

The PPA 2500 purge pressure analyzer is used for setting an monitoring the ID purge pressure. It replaces the analogue Magnahelic devices traditionally used for applying the ID pressure balancing technique used for producing high-quality “controlled profile” welds on small diameter applications. The connection with the Tigtronic Orbital and Tigtronic Compact controllers enables documentation. Technical Data: Input voltage: 24V (via the controller) Measuring range calibrated: 0 – 2500Pa Weight: 0.6kg Dimensions (L x W x H): 41mm x 80mm x 160mm Package includes: - Purge Pressure Analyser - Sampling Hose - 6mm T-fitting - Calibration certificate - Plastic box

Your business card: The Orbital-Workstation — Electrical supply integrated for auxiliary equipment: 5 x 230 V, 10 A (not suitable for the power sour ce!) — 2 swivel castors, Ø 160 mm, with full lock — 2 trestle castors, Ø 280 mm — Pull-out cylinder bracket with fixing chain above the cylinder’s centre of gravity — High-quality powder-coated finish — Sturdy stainless steel work top, tilted — Platform for oxygen analyser — Fixing for bench vice with ‘V’ block — Holder for open weld head — Holder for manual hose package — Storage space for inverter, cooling unit, etc.

Compact and lightweight wire feed unit mounted in a Peli case for 5kg (Orbifeed 5) and 15kg (Orbifeed 15) standard spools. External wire feed unit Orbifeed 5, for 5kg – spools (Item number 1.3.1701) External wire feed unit Orbifeed 15, for 15kg – spools (Item number 1.3.1702) Technical Data (Orbifeed 5 | Orbifeed 15): Motor voltage and power: 24DC, 6W | 24DC, 6W Weight: approx. 7kg | approx. 8kg Dimensions (L x W x H): 406 x 330 x 174mm | 525 x 436 x 217mm Wire spools: Standard spools 5kg | Standard spools 5kg and 15kg Wire outside diameter: 0.8 / 1.0mm | 0.8 / 1.0mm Package includes: - Water-resistant and dust-proof Peli case - Four roller drive mechanism - Delivery hose with inlet and outlet nozzles - Torch bracket for wire feed on OSW / OSZ / Turn - Interconnecting cables wire feed unit / controller