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Aluminium die-casting - Germany

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GIESSEREI WURZEN GMBH

Germany

Our foundry boasts a long history dating back to the Schütz & Hertelhat engineering works, Mafa Wurzen for short, founded in 1879. This was followed 74 years later by the company VEB Maschinenfabrik und Eisengießerei Wurzen, which was transferred to the ownership of Esterer AG in 1991 and has been trading under the name "Esterer Gießerei Werk Wurzen GmbH" ever since. Together with its sister company in Altötting, Esterer Gießerei GmbH, the Wurzen-based foundry was acquired by Holding Topol GmbH in 2008. Together with Esterer Gießerei Altötting, our company is now one of the leading system suppliers in Europe. Our core areas are the manufacture of geometrically complex and core-intensive products. However, our strengths also include double-walled castings, castings with low wall strength and large components weighing up to four tonnes. We guarantee our customers the maximum possible process safety, even with challenging components.

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G.A. RÖDERS GMBH & CO KG

Germany

The company produces aluminium and zinc parts by means of a die-casting process as well as plastic injection moulding. G.A.Röders supplies small series of injection-moulded parts, made in Soltau with surfacing and processing, and large series of parts, made in the Czech Republic, in the following sectors: automotive engineering, aircraft manufacturing, medical technology and electronics. Through our own tool manufacture and project management, we accompany you through the entire product lifecycle, from the initial idea to series production. Zinc or aluminium pressure die-casting. In the plastic injection moulding process, we supply pre-finished parts, in some cases with complex assemblies, in small and large series from Solltau and the Czech Republic.

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KARL KALDENBERG GMBH & CO. KG

Germany

More than 60 qualified and committed staff throughout every division in the company ensure that top-rate products with maximum precision are produced using sand casting and chill casting processes in our metal foundry. In doing so, we focus on collaboration with partners and long-standing relationships with customers. Our expertise and diligence is trusted by more than 100 active customers from numerous business sectors, with whom we generated an annual turnover of over than 8 million euros. Karl Kaldenberg – important milestones in the company's history. 1930 – Founded by Karl Kaldenberg as a sand foundry for brass casting. 1959 – Death of company founder Karl Kaldenberg. Up to 1963 – Company continued by Elisabeth Kaldenberg. 1963 – Acquisition by Karl Hans-Peter Kaldenberg. 1965 – Relocation to the current site of Heiligenhaus, which had a production area of approx. 600 m² at the time. 1980 – Construction of new production area of around 700 m² for the chill foundry. 2008 – Acquisition by Karl Joachim Stephan Kaldenberg. The production area has been continuously extended to its current size of more than 5000 m². Our production process uses the latest technical equipment and is based on a certified quality management system.

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WIOTEC® ENSE GMBH & CO. KG

Germany

Flexibility is one of our top priorities. If you are looking for fixed dates, short lead times, prototype production or you want to have large or small quantities of wide-ranging geometries processed, then we are the perfect partner for you. We offer the following surface coatings: Nickel, chrome, WICROM black (anthracite-colour based on trivalent chromium), gold, copper, brass, tin (gloss and matt), zinc/thick-film/with and without sealing coat. We are specialists in the professional finishing of a wide range of products and base materials: Iron, copper, brass, aluminium, zinc diecasting, aluminium diecasting. Other individual services available: Sorting, packaging, commissioning. Construction of assemblies. Marking and labelling. Plugging and unplugging tubes. Impressing and imprinting plastic parts. Threadlocking.

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SCHMALE & SCHULTE GMBH

Germany

Our company was founded in 1954. In the early days of the company, fittings were produced by aluminium chill casting. At the start of the 1980s, zinc die-casting became an established part of production. Shortly afterwards, production was expanded to include the field of aluminium die-casting. Our successful company development is still shaped by a balanced relationship between tradition and progress. Today, we supply our discerning customer base across Europe – in industrial and medical technology, mechanical engineering and the automotive, construction and furniture industries – with products made by aluminium die-casting, zinc die-casting and aluminium chill casting. With our core competence in the areas of aluminium and zinc die-casting, as well as aluminium chill casting, our customers receive daily support in producing and supplying ready-to-install casting components.

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RICHTER FORMTEILE GMBH

Germany

Having production sites around the world enables us to make use of individual skills and local traditions, which guarantees maximum quality and cost efficiency. Thanks to our experience with and expertise in various different casting methods, we can always offer you the optimal solution: Precision casting, sintering, MIM, sand casting, gravity die casting, closed die forging, plastic injection moulding and assemblies – including processing and surface treatment. Our staff will be happy to offer you professional advice for developing components; we will also gladly prefinance your goods and keep them in storage. You don't have to worry about legal matters with international suppliers either: As your German legal partner, we will take care of everything. Place your trust in 30 years of experience and technical expertise – for precision at its most efficient.

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HUGO ARENS GMBH & CO. KG

Germany

We are experts in the development and production of cast aluminium parts. Our Arens tubular fittings are highly versatile and have set new standards in quality and design. Our RoHS and REACH compliant products are manufactured in Iserlohn, Germany, with an in-house quality management system in place. Our customers include leading businesses from the most varied of industries worldwide. We are also happy to develop individual solutions and custom products for you. Simple assembly in no time. The Arens tubular fittings are easily installed without the need for welding or special tools to create railings for machinery or work platforms, for instance, or as hand rails and poles in buses and trains. Our products provide support. We manufacture all our products using high-quality DIN-standard aluminium alloys which provide maximum stability and resistant to corrosion while remaining lightweight.

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METALLWARENFABRIK GEMMINGEN GMBH

Germany

Metallwarenfabrik Gemmingen GmbH produces components for electrical mechanical engineering, alternators and generator systems in two factories. Metallwarenfabrik Gemmingen GmbH was founded in 1961. We began producing stamped and die-cast parts for the electrical industry the very same year. Soon after, we began manufacturing the entire IEC standard motor series and developing complete solutions for the construction of electric motors. Everything comes from a single source. State-of-the-art production, storage and communications technologies mean that all parts are available in next to no time. We focus on power generation in everything we do. This is an area in which we have specialised for many years, so we have a great deal of experience to offer customers. Thanks to this experience, the advice of GEKO specialists regarding generator construction is sought after internationally. For complex custom productions but also for complicated military applications.

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ALWA TECHNISCHE PRODUKTE FÜR KUNSTSTOFFVERARBEITUNG, MODELL UND FORMBAU GMBH

Germany

Our patented casting resin system, ALWA MOULD D, is the fastest curing casting resin system in the world. It is very easy to process and does not need to be post-tempered. Our easy to use system has a pot life of only 20 minutes! Deep drawing can take place immediately after demoulding. From 1 to 2500 kg, everything from large bathtubs to small chocolate moulds can be cast. Commercial vehicle manufacturer Aixam has been successfully working with our system for years. With our innovative ALWA POR porous plates, the time-consuming drilling of vacuum holes is no longer necessary. They impress with high stability, compressive strength and a permanent temperature resistance of over 190 °C. ALWA POR is suitable for vacuum deep drawing and forming processes as well as aeration for aquariums, fish ponds and sewage treatment plants, ventilation of injection and blow moulds, all processes with hot air and steam, vacuum clamping technology, filter applications, air film sliding technology, foundry, etc.

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HORST PIELHAU GMBH & CO. KG

Germany

From the initial idea right up to final production, our decades of experience in the field of aluminium die casting guarantees you the highest degree of efficiency and quality. With our expert consultation, we support you from the set-up to the economical manufacture of the cast part. Our team looks forward to assisting you.

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ERNST BRINCK & CO. GMBH

Germany

Tubular connectors and aluminium casting direct from the manufacturer We produce our tubular connectors exclusively from high-quality marine weatherproof aluminium alloys with low weight, maximum stability and natural corrosion resistance for a wide range of applications. We would be pleased to plan your individual tubular designs, prepare layout diagrams with parts lists and deliver our tubular connectors together with tube sections, which are marked and customised to your needs. Machine and safety railings from Brinck tubular connectors are TÜV type tested according to pr EN ISO 14122-3. You can also benefit from our experience in aluminium casting and as a system supplier. For over sixty years, we have been producing customer-specific aluminium cast parts as a reliable supplier to the automotive and machinery industries. From conceptualisation to implementation in finished assemblies, we offer you our all-round support.

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AS-KA QUALITÄTSPRODUKTE E.K.

Germany

As a second-generation family business, AS-KA has known exactly what it's doing ever since 1992 when it comes to the development, production and sale of individually manufactured rubber, TPE and plastic products, as well as metal and aluminium products for the German and international market. The focus here is on vulcanised and extruded rubber, TPE and plastic products, which are represented by the main product groups of profiles, tubes and moulded parts, as well as cast or turned metal and aluminium products, which are divided into the main groups of forged parts, turned parts and die-cast aluminium parts. So as to be able to offer our customers from the automotive, cab and caravan construction, industrial, electrical engineering, technical trade, construction and mechanical engineering, household goods and coach building fields – plus many more – a comprehensive product range, we have added sector-specific products such as insulation material, gas springs and other products to our product focuses.

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ADVANTAGES AND DISADVANTAGES OF DIE CASTING

Estonia

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PAUL VOSS GMBH & CO. KG

Germany

As an important, certified manufacturer of die-cast aluminium and chill casting parts, we face the technical and economic challenges of new markets with confidence. Over the company's 50-year history, we have developed into an extremely efficient foundry which, thanks to motivated and highly-qualified employees, investments in state-of-the-art manufacturing technology and well-engineered production methods, has achieved a high level of flexibility as a customer foundry. The company also focuses on the production and sale of high-quality individual parts for the manufacture of awnings and wintergarden shading systems. More information is available at www.paulvoss.de. VOSS: Designing with aluminium
LEICHTMETALL ALUMINIUM GIESSEREI HANNOVER GMBH

Germany

CONTINUOUS CASTING OF ALUMINIUM In a vertical equal-level aluminium continuous casting process, we cast round billets up to 6, 400mm in length and seamed at both ends. The dimensions range from a diameter of 178 mm to 696 mm, also independent from the alloy and number of strands. We are highly flexible when it comes to changes in alloy and formats and respond to short-term orders. Aluminium is used wherever low weight and high strength is required. For Leichtmetall Aluminium Giesserei Hannover GmbH it means manufacturing numerous high-strength aluminium alloys for the aviation and aerospace industries as well as vehicle, power plant and mould-making construction: “hard alloys” of the highest quality. SMELTING Secondary aluminium (processed scraps), aluminium ingots, and addition metals such as copper, chrome, nickel, titanium, beryllium, zirconia, manganese, zinc, tin, magnesium, silica, lead and/or bismuth and iron are smelted to form diverse wrought aluminium alloys in two tiltable 50 tonne channel induction furnaces, strictly in accordance with norms or customer requirements.
ANGSTROM VOSS GMBH

Germany

We, Angstrom Voss GmbH, have been doing our best for more than sixty years to produce aluminum die castings and die castings of all kinds with excellent quality for you. The Angstrom Voss Aluminum Foundry is also complemented by our second business division for sun protection systems. The combination of both business units enables us to provide you with optimum support for your individual application. All types of components, from raw castings and machined parts to complete assemblies, are available for you in our delivery program. With full service solutions it is possible for us to offer you just-in-time deliveries. The die casting process is the technically optimal solution for high dimensional accuracy and surface finish, it enables low wall thicknesses and weight and material savings. Due to the continuous high production speed - the fastest way from the melt to the casting - this process is one step ahead of all other casting processes in terms of efficiency. The permanent die casting process is used for small to medium series, among other things for products with greater wall thicknesses and higher unit weights. Especially in this day and age, it is important for us to take care of our environment and our world. So it is also important for us to offer materials that are one hundred percent reusable. Our passion and love for the project, the detail and the environment are reflected in our company and our products.
SANDER DRUCKGUSS

Germany

The company SANDER DRUCKGUSS, is a Manufacturer/ Producer, which operates in the Aluminium and aluminium alloys industry. It also operates in the pressure moulding, aluminium die-casting, and foundry industries. It is based in Nordrhein-Westfalen-Ennepetal, Germany.
SÄLINGER CNC-TECHNIK GMBH MASCHINEN UND APPARATEBAU

Germany

The company SÄLINGER CNC-TECHNIK GMBH MASCHINEN UND APPARATEBAU, is a Manufacturer/ Producer, which operates in the Foundries, aluminium industry. It also operates in the aluminium injection, aluminium casting, and CNC milling industries. It is based in Offenburg, Germany.
TECHNISCHE INDUSTRIEVERTRETUNG ZINNER

Germany

The company TECHNISCHE INDUSTRIEVERTRETUNG ZINNER, is a Agent/ Representative, which operates in the Steel & Metal Transformation industry. It also operates in the aluminium die-casting, high-pressure zinc die-casting, and Precision stamping parts industries. It is based in Gräfelfing, Germany.
WAGNER ZERSPANUNGSTECHNIK GMBH & CO. KG

Germany

The company WAGNER ZERSPANUNGSTECHNIK GMBH & CO. KG, is a Manufacturer/ Producer, which operates in the Milling - steels and metals industry. It also operates in the aluminium die-casting, and c.n.c milling industries. It is based in Eggolsheim, Germany.
METALLGUSS SEIFERT GMBH

Germany

The company METALLGUSS SEIFERT GMBH, is a Manufacturer/ Producer, which operates in the Steel, special industry. It also operates in the Casting of special and high-grade steels, Model making, Casting of special and high-grade steels, metal casting, Model making, and aluminium casting industries. It is based in Westerburg, Germany.

TODECO GROUP

Germany

The company TODECO GROUP, is a Manufacturer/ Producer, which operates in the Casting, steel industry. It also operates in the Finished Metal Products, aluminium casting, cast iron, stamping, and Finished Metal Products industries. It is based in Neu Ulm, Germany.
OSKAR KETTERER DRUCKGIESSEREI GMBH

Germany

The company OSKAR KETTERER DRUCKGIESSEREI GMBH, is a Manufacturer/ Producer, which operates in the Die casting moulds industry. It also operates in the Aluminium die casting, and high-pressure zinc die-casting industries. It is based in Furtwangen, Germany.
FEHRMANN GMBH

Germany

FEHRMANN Materials produces industrial-grade, high-performance aluminium and can meet the highest demands and requirements. We develop high-performance aluminium alloys for 3D printing, casting and extrusion applications for other vendors and we use these ourselves for the industrial production of sand-casting parts. Fehrmann is a one-stop shop distributor for established 3D printing metal powders such as tool steel powder (1.2709), stainless steel powder 316L, AlSi10Mg, TiAl6V4 powdered alloy (fine/coarse) and CoCr powder. By up scaling quantities, combined with optimised storage and quality assurance, we bring together the advantages of international trade to meet the availability and quality requirements of our customers and promote 3D printing. An additional focus is the development of an aluminium alloy (AlMgty®) with particular mechanical properties – known as high-performance alloys. These are used for casting (sand, chill and die casting) as well as in extrusion and additive manufacturing/3D printing (LPBF/SLM and DED). As experts in aluminium alloys, we place great emphasis on quality and reliability. We aim to always create added value for our customers. Tailor-made solutions, the best quality for decades of use and excellent advice even for the highest of requirements. We love breaking new ground. "Not possible" ? – We'll see.

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FRANKE GMBH

Germany

Manufacturing and distribution of custom bearings as bearing elements, thin section bearings, slewing rings, angular contact ball bearings and linear systems made of aluminium. Our products include: Ball bearings, bearing elements, thin section bearings, slewing rings, thrust bearings, radial bearings, angular contact ball bearings, coggings, direct drives, special bearings, custom bearings, large bearings, wire race bearings, roller guides, recirculating ball bearing guides, recirculating roller guides, profile rail guides, aluminium roller guides, linear axes, linear modules, linear tables, linear motors and CNC control systems. We focus on: Customer-specific designs, bearings made from steel, stainless steel, aluminium, bronze, cast iron, plastic, with an integrated drive, with torque motor, with interlocking, with speed sensors, sealed, for high speeds, with particularly quiet operation, cleanroom-compatible, lubricant-free. Linear systems made from aluminium, niro, amagnetic, cleanroom-compatible, lubricant-free, with toothed belt drive, with spindle drive, with direct drive, metal cover.

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PFEIFFER METALLTECHNOLOGIE GMBH

Germany

Professional expertise in material selection, product design and production processes for medium- and large-scale series production. Specialisation in use of aluminium profile and forging technology. Extensive vertical integration with assembly and component manufacture, all under one roof. Quick implementation with support all the way from the prototype to production run. High level of flexibility and use of technologically advanced equipment. Aluminium processing, aluminium profile machining in all sizes and machining techniques, as well as shape cutting in aluminium forging and aluminium cast part machining. Precision turned parts, rod and part machining on CNC short automatic lathes, laser and stamping technology, complex sheet metal work, conventional stamping technology.

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ALUMINIUMWERK UNNA AG

Germany

Aluminiumwerk Unna AG is a medium-sized company producing semi-finished aluminium products. We manufacture a comprehensive range of specialist aluminium alloy products. In addition to aluminum alloy tubes, which are our trademark, we also produce profiles and extrusion billet. Located in Unna, Germany, the plant is fully integrated and includes a cast house, extrusion plant, heat treatment ovens and tube drawing and cutting equipment. The advantage for our Customer: Both extruded and drawn products are available from a single source. The entire value added chain beginning with the melting, alloying and casting of aluminium billet through extrusion and drawing to final heat treatment and cutting of the semi-finished product all takes place in our factory. Having total control over each processing step enables us to tailor the final properties or other attributes of our product to your subsequent processing needs. Today, we can offer a unique spectrum of alloys, tube dimensions, profile shapes and lengths for aluminium alloy tubes and profiles. We are convinced that we can provide a solution for your particular application.

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RUF MASCHINENBAU GMBH & CO. KG

Germany

Ruf Maschinenbau GmbH & Co. KG, based in Bavaria/Zaisertshofen, specialised in the design and manufacture of briquetting systems more than 35 years ago. As global leader in the sector of briquetting, over the years RUF has sold more than 5.000 briquetting machines in more than 100 countries. RUF presents solutions for the briquetting of wood, metal, biomass and numerous other materials. In the metal sector, we can offer the right machinery for a wide range of applications, including aluminium, cast iron, grinding sludge and even steel shavings. Profit from Briquetting: • Volume reduction • Reduction in storage and transport costs • Dewatering & oil removal of chips and grinding sludge • Recovery of expensive cooling lubricants (oil or emulsion) • Increased melting yield/increased value of the waste material Based on numerous press tests on a huge range of materials, RUF can provide the right machinery to suit every need. RUF manufactures briquetting machines at its own factory. By manufacturing the components and producing the machines ourselves we are in a position to react quickly and flexibly to our customers' needs. Because of our long-term know-how, we specialised in finding individual customer solutions. The RUF philosophy: As a company with comprehensive project expertise, we are aware that energy resources are continuing to dwindle. Our technical competence make an important contribution to discovering so far unused residual materials.

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RUF metal press

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WESTMARK GMBH

Germany

In 1956, Hubert Deimel founded the "Hubert Deimel Haushaltwarenfabrik". It manufactured the "famous" potato peelers. The product was a sales hit and formed the basis for the company's successful development. Today, the company is known as Westmark GmbH and has over 2500 items on offer. As a specialist trade partner, Westmark offers a range of practical catering and kitchen aids along with household goods. Our core areas of expertise are manual household aids for peeling, cutting, dividing, preparing food, serving and taking away, boiling down, baking, eating, gifts, baskets and table sets. Most of our revenue comes from items that are MADE IN GERMANY and are manufactured in-house. Production departments include plastic injection moulding and extrusion, aluminium die casting, zinc die casting and metalworking. Production takes place at the headquarters in Lennestadt-Elspe and in Wittelsberg.

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KURT MAIER MOTOR-PRESS GMBH

Germany

Kurt Maier Motor-Press GmbH was established in 1979. We are a medium-sized, expanding business with production sites in Germany and Southern Europe. We provide our customers with components for electrical engineering in manufactured sizes from IEC 56 to IEC 400, as well as customer-specific special components. This includes stator housings, bearing shields, flanges, as well as aluminium and grey cast iron terminal boxes. We deliver within Germany, the rest of Europe and overseas.

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Components for electric motors

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CODEMAC GMBH

Germany

We have chosen to specialise in trading classic sport boats – known as runabouts – from the 1970s and 1980s. Our main focus here is on Gastron/Glastron Carlson and Hammond boats, Chris Craft, Slickcraft and the like. We also offer everything that accompanies these wonderful classics, like US trailers, classic outboards, vintage instruments and fittings. Furthermore, we refurbish all components – with a gel coat, a Metalflake finish, upholstery, foliation, etc. Last but not least, we reproduce logos and emblems that are no longer available, cast aluminium fittings such as prows, and manufacture acrylic glass windscreens.