Conveyor rollers - Import export

Saws the husked ears of corn into several pieces (1 to 3). Capacity (automatic feeding version) of 110 ears/minute with the ACC feed system of the cutter. Capacity (manual feeding version) of 60 ears/minutes with two operators. Machine primarily comprised of an automatic feed (automatic feeding version only), a roller conveyor and a cutting head with circular saws. For the two versions, an operator manages the orientation of the ears on the conveyor belt Roller conveyor for visual control and feeding the saw. Adjustment of the cutting of the ends of the ears and of the pieces for a desired length.

Idler roller conveyors made of a sturdy structure in painted steel, supports with adjustable and height-adjustable feet, galvanized steel rollers with rotation on shielded ball bearings. In this position a convenient and economic box holder has been installed and allows the operator to lock and fill the box in comfort. Once the filling is complete, the operator can detach the box by simply pushing it forward.

For the special requirements of your belt conveyor system, we manufacture for you idler pulleys, carrying idlers, throbbing drums, lift pulleys with or without internally located cone. With diameters up to max. 1,000 mm and lengths up to max. 4,500 mm, these are suitable for all types of belt conveyor system. All pulleys are turned cylindrically or spherically. The axle connections can be delivered in alternative designs with internal bearings, welded, with wedged connections or with clamping set shaft connections. Special designs such as stainless steel and/or friction linings (ceramic, rubber) and accessories (pedestal bearings) can be delivered upon request.

Regular rollers prevent belt misalignment and guarantee protection of the belt edges. As the regular rollers only function efficiently when the drum casing is clean, the rollers are equipped and delivered with dirt repellent 60° shore soft rubber. Our regular rollers can be used with both normal and reversing conveyor belts. Mode of operation When the conveyor belt is running straight, the axle through the roller casing forms an angle of 90° to the direction of movement of the belt. When the belt drifts, the roller casing moves, due to the dead weight of the belt, so that a forward motion occurs which brings the belt back to its normal position. The roller casing returns to its normal position as soon as the corrective procedure is completed. The mechanics of the movement are rendered possible due to a complex ball joint in the centre of the roller as well as the position of the axle in relation to the conveyor belt being less than 90°.

The implementation of impact absorber stations provides effective protection against damage to the conveyor belt in the loading area. The belt is often pierced by sharp, large and bulky goods. Specially manufactured stations supporting impact bars absorb the impact speed. Repair and maintenance costs are thus reduced. In addition, the life expectancy of the conveyor belt and conveyor system is extended as well as the operating conditions significantly improved. Further advantages no jammed rollers causing belt misalignment absorb the drop energy, support the conveyor belt instead of the conveyor rollers in the transport area of the conveyor system and make a reliable running of the belt possible whilst ensuring the least possible friction. infinitely variable alignment to the angle of inclination by means of spindle displacement possible better material sealing due to adjustment of the material guide to within a millimetre

While various idlers have been developed to perform adequately in different installations, determining the most appropriate one remains a challenging task. The primary function of an idler roll is to provide load support with minimal resistance to movement, particularly addressing radial loading from the belt and materials across specific idler spacing. This role encompasses absorbing impact at the loading point and managing belt tension in curved sections, which can be challenging to quantify. Modern conveyor design methods have enhanced our comprehension and control, providing clearer insights into idler implications. Assemblies of idler rolls are strategically designed to influence the belt profile, often forming a trough or tube. It’s essential to acknowledge that the trough’s shape, consistency, and flexibility significantly impact idler roll behaviour.

Straight brackets made of cold-formed sheet steel, fitted with housing for supporting the roller axle.The choice of brackets to be welded or secured by screws depends on the type of roller to be supported and the installation to be achieved.See diagrams and tables.

Pallet turntable with roller conveyor. Pallet or batch of product orientation in production lines. Driven by rollers or modular chains. Heavy-duty turntable for smooth transfer of entry and exit points.

Our solid gravity-driven roller conveyors provide an optimized solution for the internal transportation of your lightweight or heavyweight products. In order to ensure that your conveyed goods flow smoothly and independently all the way from the inlet to the outlet point, the roller conveyor must have the proper declination. This factor must be determined individually according to the type of load carrier and weight of the goods being used for your application. We can also deliver complete solutions that are individually tailored to your requirements; our support already begins during the planning phase for your project. Take advantage of our in-depth experience and benefit from our assessment of your operating conditions and influencing factors (including the suitability of using roller conveyors for your goods) – Leave nothing to chance.

DAMBACH roller conveyors consist of a stable frame with rollers bolted in place. The rollers are driven by an easily serviced tangential chain drive with tensioning unit housed in a drive enclosure. The entire drivetrain is enclosed for safety and to prevent tampering. Flanged wheels rotate with the rollers to help transport goods carefully. The frame is height-adjustable. DAMBACH chain conveyors consist of self-supporting chain strands mounted on a rigid frame. The number of strands can be varied to suit the application. Duplex chains with straight side plates guarantee careful transport of your goods on an optimised support surface. Chains are supported on low-friction slide rails and can be individually tensioned. All chain strands are driven via a common driveshaft fully enclosed for safety. The mounting frames bolted to the main frames are height-adjustable. High throughput rates Travelling speed up to 0.5 m/s and acceleration up to 0.8 m/s² Max. 1500 kg per storage position

The BestFlex Roller is excellent for handling oddshaped boxes, bags and lowgrade cartons in low to medium volume applications. Designed to expand, contract and move easily, the BestFlex Roller is a selftracking, gravity roller conveyor that has a per linear foot capacity of 220Kg per linear metre. The allsteel frame construction provides unmatched structural integrity, whether the conveyor is extended, contracted or configured in simple or compound curves. It is the best choice for moving items without a flat, solid surface. SelfTracking Cartons follow the path of the conveyor without using engineered curves. Adjustable Height Telescopic leg sections are used to raise or lower the conveyor height. Square Tubing Legs Heavyduty square tubing legs offer longer service life and stability. 40mm Side Plate Aluminium alloy construction features a ribbed design for added strength. Assembled with bolts and locking nuts. Castors with Brakes 127mm x 38mm Swivel Castors allow easy movement.

Flexible powered conveyors provide maximum productivity in shipping, transportation and packaging applications where usability and adaptability are most needed. With its innovative design, the PowerFlex15 powered roller conveyor requires less storage space when fully retracted and can service multiple docking doors for maximum productivity. By powering the conveyor, any package size can be moved, any distance at variable rates of speed. This powered conveyor has a capacity of 150Kg per linear metre. The PowerFlex15 also features an easy and quick way to change out the drive belts giving you added durability and less maintenance downtime. Continuous Duty Multiple Drive Motors Line speed is adjustable from 0 to 36 metres per minute. Start/stop controls at both ends. Self Tracking Cartons follow the twists and turns of the conveyor path without using engineered curves. Adjustable Height Telescopic legs to raise or lower the conveyor bed height.

With its innovative design, the PowerFlex19 powered roller conveyor requires less storage space when fully retracted and can service multiple docking doors for maximum productivity. By powering the conveyor, any package size can be moved, any distance at variable rates of speed. It is an allpower conveyor that has a capacity of 150Kg per linear metre. The PowerFlex19 features an easy and quick way to change out the drive belts giving you added durability and less maintenance downtime. Flexible power conveyors provide maximum productivity in shipping, transportation and packaging applications where usability and adaptability are needed. Continuous Duty Multiple Drive Motors Line speed is adjustable from 0 to 36 metres per minute. Start/stop controls at both ends. Self Tracking Cartons follow the twists and turns of the conveyor path without using engineered curves. Adjustable Height Telescopic legs to raise or lower the conveyor bed height. Square Tubing Legs

For different pipes ø: 50-108 mm - Outside ø: 70-150 mm Guide discs made of galvanized sheet steel. Example of appication: Two-piece with clamping screws. For guiding pallets on roller conveyors.

Roller conveyor disc transfer line is used for the transfer of yarn bobbins. It has been specially designed. It is a turnkey project with barcode readers, bagging machine, robot centering and separator systems and diameter measuring mechanisms. It was designed by our talented engineers in Tıkır Makina design offices, manufactured in our 3000 square meter indoor facility, and assembled on site by our trained personnel. Tıkır Makina has been producing vertical and horizontal transfer systems for the industry since its establishment. It has the ability to produce conveyors, elevators, autonomous driverless forklifts and special design projects according to your needs. We have worked with world giant automotive brands such as Ford, Toyota and Fiat. It has cooperated with world-renowned textile companies and has been a solution partner in the transfer systems of dozens of companies in Turkey, including textile, food and heavy industry. We are ready to listen to you.

FREE ROLLER CONVEYORS DIAMETER MM. 60 AND PITCH MM. 80 FOR PALLETS The free roller conveyors P80 are characterized by a rollers diameter of mm. 60 mm and pitch mm. 80 and are the ideal solution when handling pallets, containers with reduced base and standard pallets with cross feed. They consist of a robust structure coated steel profile, with fixable supports and adjustable feet. The rollers are of high quality made of galvanized steel. Rotation on shielded ball bearings with permanent lubrication. The roller conveyors are built according to the scale, size and characteristics of packages to be handled.

Power-driven conveyor rollers are used with round belts, Multi-W belts, toothed belts or chain drives. Power-driven conveyor rollers can be used for goods with a wide range of load-bearing capacities.

IDLE ROLLER CONVEYORS EXTENSIBLE WITH METAL ROLLERS Roller conveyors extensible with metal rollers for handling boxes, cassettes and packages with a flat base. They are normally positioned at the outlet of packaging machines and taping machines for the accumulation of packages and allow to realize different forms of route with curves up to 180 ° (depends on the length of the roller conveyor). The roller conveyors are equipped with supports with wheels with brakes and they are easily extendable and resealable, they can thus be moved and stretched, taking up very little space when not used. The movement of the boxes occurs by gravity and the box stopper terminal (included) avoid the fall. The roller conveyors with width mm. 800 are equipped with central pantograph to make the structure more robust. Standard supports are adjustable in height from mm. 650 to mm. 900 but on request you can have supports with height mm. 450-650 (same cost) or mm. 950-1250 with increase.

Extendable roller conveyors with plastic wheels and galvanized steel pantograph structure for handling boxes, cassettes and packages with a flat base. They are normally positioned at the outlet of packaging machines and taping machines for the accumulation of packages and allow to realize different forms of route with curves up to 180 ° (depends on the length of the roller conveyor). The roller conveyors are equipped with supports with wheels with brakes and they are easily extendable and resealable, they can thus be moved and stretched, taking up very little space when not used. The movement of the boxes occurs by gravity and the box stopper terminal (included) avoid the fall. The roller conveyors with width mm. 800 are equipped with central pantograph to make the structure more robust. Standard supports are adjustable in height from mm. 650 to mm. 900 but on request you can have supports with height mm. 450-650 (same cost) or mm. 950-1250 with increase.

Roller conveyors extensible with metal rollers for handling boxes, cassettes and packages with a flat base. They are normally positioned at the outlet of packaging machines and taping machines for the accumulation of packages and allow to realize different forms of route with curves up to 180 ° (depends on the length of the roller conveyor). The roller conveyors are equipped with supports with wheels with brakes and they are easily extendable and resealable, they can thus be moved and stretched, taking up very little space when not used. The movement of the boxes occurs by gravity and the box stopper terminal (included) avoid the fall. The roller conveyors with width mm. 800 are equipped with central pantograph to make the structure more robust. Standard supports are adjustable in height from mm. 650 to mm. 900 but on request you can have supports with height mm. 450-650 (same cost) or mm. 950-1250 with increase.

STANDARD MODELS WITH FREE ROLLER DIAM. MM 50 - PITCH MM. 75 FOR MEDIUM AND LARGE PACKAGES Roller conveyors consist of a sturdy structure profiled in painted steel, with supports legs fixable to the floor and adjustable in height, rollers in galvanized steel with rotation on shielded ball bearings. The roller conveyors are built according to the capacity and size of the boxes to be handled.

STANDARD MODELS WITH FREE ROLLER DIAM. MM 32 - PITCH MM. 40 FOR SMALL PACKAGES Roller conveyors consist of a sturdy structure profiled in painted steel, with supports legs fixable to the floor and adjustable in height, rollers in galvanized steel with rotation on shielded ball bearings. The roller conveyors are built according to the capacity and size of the boxes to be handled.

MODEL RG - FREE ROLLER-COATED DIAMETER 32 MM - PITCH 40 MM FOR SMALL AND FRAGILE PACKAGES Free rollers conveyors that consist of sturdy painted steel 2 mm thick, 50x25 mm tubular support, legs fixable on floor and adjustable in height, 32 mm diameter steel rollers coated with rubber, rotating on ball bearings (8mm axle). The versions with a width of 1000 mm consist of a 2-roller axis with central support. This solution allows to have a greater flow rate that reaches up to 90 Kg/m.

EXTENDABLE MOTORIZED ROLLER CONVEYORS SERIES REM The motorized extensible roller conveyors are designed for moving boxes and packages with flat surfaces. They are normally positioned in automatic lines and used for the accumulation of the boxes. They are equipped with legs with wheels and are easily extendable and closable. They can then be moved and stretched, taking up very little space when not in use. Series of roller conveyors with pantograph painted steel structure equipped with wheels with brakes, galvanized steel rollers diameter mm. 50, variable wheelbase based on the extension of the roller conveyor, Supports adjustable galvanized steel with height mm. 650/850, gear motors with start / stop switch (for each module). Motorized extensible roller conveyors are available in different models with width mm. 500-650-800 maximum length ranging from mm. 1400 to mm. 6900.

As a result of the geographical location of TCM - THOMAS CONSTRUCTIONS MECANIQUES in the heart of the Vosges, the paper industry is also one of the four historical sectors of activity that have driven our growth. We work closely with the main paper mills in the region which, despite the increasing global nature of their business, have still shown us unfailing loyalty. Beyond special machinery, this collaborative work has helped us to develop specialist expertise in : the upgrading of existing production plants to reduce set-up and adjustment times and increase productivity conveyor systems and roller elevators Applications and projects : conveyor systems roller elevators special packaging and wrapping machines the upgrading of existing paper mills to reduce set-up and adjustment times and increase productivity Related operations on customers’ sites : maintenance of equipment and infrastructure repairs

The transfer vehicle is used for transporting cargo horizontally on a single level. The individual loading units are moved on and off the racking by interconnecting the integrated roller conveyor with external roller decks. As well as transporting ULDs which take up the entire surface of the roller deck, it is possible to transfer two containers simultaneously. Flow plane: Horizontal Flow direction: Unidirectional Functions: Transporting, storing and retrieving ULDs Operating modes: Fully automated, semi-automated, maintenance Benefits: A safe way to transport ULDs with care IATA-compliant transportation of ULDs

The truck dock from Lödige facilitates the loading and unloading of air cargo units onto and off trucks. Equipped with a hydraulic lifting unit and a vertical shift function, the truck dock brings conveyor elements into line with the truck loading ramp. ULDs or pallets are transferred horizontally by a powered roller conveyor. Depending on requirements, the conveyor can be replaced or combined with other technologies such as a ball deck or castor deck. A moving version of the truck dock is also available.

Pallet based automated car parking system RESPACE Pallet based technology The pallet based automated car parking system RESPACE is an interesting solution for creating up to 50 parking spaces. Drivers park their car on a pallet in a cabin. The cabin is the only interface between the driver and the car park. From this point everything is automatic. The door of the cabin closes and the car is transported downwards by lift. From there the car standing on the pallet is brought to a free parking space via roller conveyors. The pallet based parking system RESPACE is characterized by a very compact design. From the lift the pallets with the vehicles are moved directly to adjacent parking spaces. Car parking and removal follows according the puzzle principle. The car park has 60 parking spaces and is used as a hotel car parking, but also available to the public.