Conveyor rollers - Import export

For the special requirements of your belt conveyor system, we manufacture for you idler pulleys, carrying idlers, throbbing drums, lift pulleys with or without internally located cone. With diameters up to max. 1,000 mm and lengths up to max. 4,500 mm, these are suitable for all types of belt conveyor system. All pulleys are turned cylindrically or spherically. The axle connections can be delivered in alternative designs with internal bearings, welded, with wedged connections or with clamping set shaft connections. Special designs such as stainless steel and/or friction linings (ceramic, rubber) and accessories (pedestal bearings) can be delivered upon request.

Regular rollers prevent belt misalignment and guarantee protection of the belt edges. As the regular rollers only function efficiently when the drum casing is clean, the rollers are equipped and delivered with dirt repellent 60° shore soft rubber. Our regular rollers can be used with both normal and reversing conveyor belts. Mode of operation When the conveyor belt is running straight, the axle through the roller casing forms an angle of 90° to the direction of movement of the belt. When the belt drifts, the roller casing moves, due to the dead weight of the belt, so that a forward motion occurs which brings the belt back to its normal position. The roller casing returns to its normal position as soon as the corrective procedure is completed. The mechanics of the movement are rendered possible due to a complex ball joint in the centre of the roller as well as the position of the axle in relation to the conveyor belt being less than 90°.

The implementation of impact absorber stations provides effective protection against damage to the conveyor belt in the loading area. The belt is often pierced by sharp, large and bulky goods. Specially manufactured stations supporting impact bars absorb the impact speed. Repair and maintenance costs are thus reduced. In addition, the life expectancy of the conveyor belt and conveyor system is extended as well as the operating conditions significantly improved. Further advantages no jammed rollers causing belt misalignment absorb the drop energy, support the conveyor belt instead of the conveyor rollers in the transport area of the conveyor system and make a reliable running of the belt possible whilst ensuring the least possible friction. infinitely variable alignment to the angle of inclination by means of spindle displacement possible better material sealing due to adjustment of the material guide to within a millimetre

Our solid gravity-driven roller conveyors provide an optimized solution for the internal transportation of your lightweight or heavyweight products. In order to ensure that your conveyed goods flow smoothly and independently all the way from the inlet to the outlet point, the roller conveyor must have the proper declination. This factor must be determined individually according to the type of load carrier and weight of the goods being used for your application. We can also deliver complete solutions that are individually tailored to your requirements; our support already begins during the planning phase for your project. Take advantage of our in-depth experience and benefit from our assessment of your operating conditions and influencing factors (including the suitability of using roller conveyors for your goods) – Leave nothing to chance.

DAMBACH roller conveyors consist of a stable frame with rollers bolted in place. The rollers are driven by an easily serviced tangential chain drive with tensioning unit housed in a drive enclosure. The entire drivetrain is enclosed for safety and to prevent tampering. Flanged wheels rotate with the rollers to help transport goods carefully. The frame is height-adjustable. DAMBACH chain conveyors consist of self-supporting chain strands mounted on a rigid frame. The number of strands can be varied to suit the application. Duplex chains with straight side plates guarantee careful transport of your goods on an optimised support surface. Chains are supported on low-friction slide rails and can be individually tensioned. All chain strands are driven via a common driveshaft fully enclosed for safety. The mounting frames bolted to the main frames are height-adjustable. High throughput rates Travelling speed up to 0.5 m/s and acceleration up to 0.8 m/s² Max. 1500 kg per storage position

The BestFlex Roller is excellent for handling oddshaped boxes, bags and lowgrade cartons in low to medium volume applications. Designed to expand, contract and move easily, the BestFlex Roller is a selftracking, gravity roller conveyor that has a per linear foot capacity of 220Kg per linear metre. The allsteel frame construction provides unmatched structural integrity, whether the conveyor is extended, contracted or configured in simple or compound curves. It is the best choice for moving items without a flat, solid surface. SelfTracking Cartons follow the path of the conveyor without using engineered curves. Adjustable Height Telescopic leg sections are used to raise or lower the conveyor height. Square Tubing Legs Heavyduty square tubing legs offer longer service life and stability. 40mm Side Plate Aluminium alloy construction features a ribbed design for added strength. Assembled with bolts and locking nuts. Castors with Brakes 127mm x 38mm Swivel Castors allow easy movement.

Flexible powered conveyors provide maximum productivity in shipping, transportation and packaging applications where usability and adaptability are most needed. With its innovative design, the PowerFlex15 powered roller conveyor requires less storage space when fully retracted and can service multiple docking doors for maximum productivity. By powering the conveyor, any package size can be moved, any distance at variable rates of speed. This powered conveyor has a capacity of 150Kg per linear metre. The PowerFlex15 also features an easy and quick way to change out the drive belts giving you added durability and less maintenance downtime. Continuous Duty Multiple Drive Motors Line speed is adjustable from 0 to 36 metres per minute. Start/stop controls at both ends. Self Tracking Cartons follow the twists and turns of the conveyor path without using engineered curves. Adjustable Height Telescopic legs to raise or lower the conveyor bed height.

With its innovative design, the PowerFlex19 powered roller conveyor requires less storage space when fully retracted and can service multiple docking doors for maximum productivity. By powering the conveyor, any package size can be moved, any distance at variable rates of speed. It is an allpower conveyor that has a capacity of 150Kg per linear metre. The PowerFlex19 features an easy and quick way to change out the drive belts giving you added durability and less maintenance downtime. Flexible power conveyors provide maximum productivity in shipping, transportation and packaging applications where usability and adaptability are needed. Continuous Duty Multiple Drive Motors Line speed is adjustable from 0 to 36 metres per minute. Start/stop controls at both ends. Self Tracking Cartons follow the twists and turns of the conveyor path without using engineered curves. Adjustable Height Telescopic legs to raise or lower the conveyor bed height. Square Tubing Legs

For different pipes ø: 50-108 mm - Outside ø: 70-150 mm Guide discs made of galvanized sheet steel. Example of appication: Two-piece with clamping screws. For guiding pallets on roller conveyors.

The transfer vehicle is used for transporting cargo horizontally on a single level. The individual loading units are moved on and off the racking by interconnecting the integrated roller conveyor with external roller decks. As well as transporting ULDs which take up the entire surface of the roller deck, it is possible to transfer two containers simultaneously. Flow plane: Horizontal Flow direction: Unidirectional Functions: Transporting, storing and retrieving ULDs Operating modes: Fully automated, semi-automated, maintenance Benefits: A safe way to transport ULDs with care IATA-compliant transportation of ULDs

The truck dock from Lödige facilitates the loading and unloading of air cargo units onto and off trucks. Equipped with a hydraulic lifting unit and a vertical shift function, the truck dock brings conveyor elements into line with the truck loading ramp. ULDs or pallets are transferred horizontally by a powered roller conveyor. Depending on requirements, the conveyor can be replaced or combined with other technologies such as a ball deck or castor deck. A moving version of the truck dock is also available.

Pallet based automated car parking system RESPACE Pallet based technology The pallet based automated car parking system RESPACE is an interesting solution for creating up to 50 parking spaces. Drivers park their car on a pallet in a cabin. The cabin is the only interface between the driver and the car park. From this point everything is automatic. The door of the cabin closes and the car is transported downwards by lift. From there the car standing on the pallet is brought to a free parking space via roller conveyors. The pallet based parking system RESPACE is characterized by a very compact design. From the lift the pallets with the vehicles are moved directly to adjacent parking spaces. Car parking and removal follows according the puzzle principle. The car park has 60 parking spaces and is used as a hotel car parking, but also available to the public.

In the field of storing technology we are pleased to assist our customers with competent advice and our technical expertise / knowledge. We currently produce for example transport rails, component holders but also fully assembled brake rollers for pallet conveyors.

Positioning via servo motor Input of measure and quantity, push button to move carriage Display for actual value / control of measure Clamping of carriage / position control Feeding of the carriage on a steel carrier profile Integrated cable channel – accuracy ± 0,1 mm/m Manual stopper up / down Load bearing capacity 200 Kg/m, with intermediate plates and support Colour RAL 7016

Stopper digital display and roller conveyor Digital display, accuracy +/- 0,1 mm / m Buffer with magnetic band and sensor for exact measures Roller conveyor RD 200/3 or RD 200/4, PVC –roller distance 250mm, Load bearing capacity 200 Kg/m, with intermediate plates and support Available width 290mm oder 407mm Colour RAL 7016 Possible measuring lengths: Measuring lengths 1000 mm, total length 1300 mm Measuring lengths 2000 mm, total length 2300 mm Measuring lengths 3000 mm, total length 3300 mm Measuring lengths 4000 mm, total length 4300 mm Measuring lengths 5000 mm, total length 5300 mm Measuring lengths 6000 mm, total length 6300 mm

Infeed conveyor Steel or PVC roller, width 290 mm (RD200/3) or 407 mm (RD200/4), Roller distance 250 mm Load bearing capacity 200 kg/m, Colour RAL 7016 Availabe at total length of 1000 mm to 12000 mm Options: Plate in between the roller Vertical roller from PVC, height 120 mm Additional support instead of fixing angle Additional bracing to stable the conveyor

Application Rollers are particularly well suited to the transport of light conveyed material with a smooth and stable underbody. They are used in roller strips, roller tracks, flexible roller conveyors and curved conveyors. They are used in push-through rack storage systems, as deflectors and guide tracks as well as for interlinking different conveyance systems. Load The load-bearing capabilities can be found in the table of dimensions under the “Roller” tab. The conveyance speed of Schulz rollers is up to 2 m per second.

Spiral rings are mounted on standard rollers and used to clean conveyor belts. When the idler roller rotates, the spiral rings move the dirt from the center of the belt outwards through a tumbling motion. The spiral rings (rubber rings) from FTK Förderband Technik Kilian GmbH are permanently fixed on the conveyor roller and are characterized by their abrasion resistant quality. In addition to the tried and tested standard, we also manufacture rings in special quality, e.g. B. white food quality, oil and fat resistant or for the extreme temperature range ( 40 ° C to 180 ° C).

Support disks on idlers bridge larger distances to the conveyor belt. They support the belt and are preferably used in sidewall belts or profiled conveyor belts. The support disks (rubber rings) from FTK Förderband Technik Kilian GmbH are permanently fixed on the conveyor roller and are characterized by their abrasion resistant quality. In addition to the tried and tested standard, we also manufacture rings in special quality, e.g. B. white food quality, oil and fat resistant or for the extreme temperature range ( 40 ° C to 180 ° C).

We manufacture and deliver the complete range of simple carrier roller holders, e.g. for the lower belt roll and 2 or 3 part upper belt stations in all trough angles. We are happy to manufacture and deliver simple to complex upper belt steering stations. We offer you Let us know when you inquire whether we should offer the conveyor roller stations in a primed, painted, galvanized or special version.

high level of dust sealing at the location where material is fed onto the belt conveyor minimal wastage a buffer for the material falling onto the belt conveyor reduced cleaning costs increased conveyor belt service life increased operational safety simple assembly no welding necessary exchange of the adapter piece for existing conveyor rollers Measurements of the impact bars approx. 1240 x 100 x 75 (L x W x H) The impact bars can be fitted using the enclosed screws optimal alignment of the skirting rubber on the conveyor belt

Buffer rings absorb the falling energy of the conveyed goods and thus protect the belt from damage. The buffer rings (rubber rings) from FTK Förderband Technik Kilian GmbH are permanently attached to the conveyor roller and are characterized by their wear resistant quality. In addition to the tried and tested standard, we also manufacture rings in special quality, e.g. B. white food quality, oil and fat resistant or for the extreme temperature range ( 40 ° C to 180 ° C).

Extreme-temperature grease on the basis of perfluorinated polyether oils (PFPE) for use in food processing technology at maximum loads and temperatures. Grease lubrication of friction and rolling bearings in the high-temperature range Application, for example at tunnel kiln cars, baking, burn-in and drying furnaces, hot gas units, reaction vessels, boiler plants, roller and conveyor rollers in continuous furnaces, etc. Use at bearing points under influence of chemicals/fuel Advantages and benefits Maximum water and steam resistance Extraordinary resistance to chemicals, for example to solvents, for example benzene, benzol, acetone, trichloroethylene and against inorganic acids, such as sulphuric acid, hydrochloric acid and nitric acid as well as stearic acids, alcohols and halogens Excellent plastic and elastomer compatibility For long-term lubrication of lubrication points subjected to high pressure up to 300°C

Grease lubrication of friction and rolling bearings in the high-temperature range up to 300°C Lubrication of tunnel kiln cars, baking, burn-in and drying furnaces, hot gas units, reaction vessels, boiler plants, roller and conveyor rollers in continuous furnaces, etc. Use at bearing points under influence of chemicals Lubrication of bearings under influence of fuel Advantages and benefits Absolutely resistant to water and steam Resistant to solvents, for example benzene, benzol, acetone, trichloroethylene and against inorganic acids, for example sulphuric acid, hydrochloric acid and nitric acid as well as stearic acids, alcohols and halogens Broad range of applications above the temperature limits of other lubricating greases Excellent wear protection Reduced maintenance and lubricant costs due to possible lifetime lubrication Excellent plastic and elastomer compatibility

Siegling Round belts are used for conveying in the textile, wood-working, ceramic, packaging and chemical industries.Siegling Transilon round belts serve as efficient drive elements in both precision tool and machinery manufacturing. Siegling Round belts have also proven their reliability as drive elements for live roller conveyor repeatedly. Their great flexibility and elasticity make any turn possible.

Economical owing to highest availability Robust and extremely low maintenance Easy handling Minimum space requirement Stainless steel configuration ASLF 'Anti-Strap-Loss-Function' Constant strap control Strap width 5 - 12 mm, either DAT 'Direct-Access-Technology' The exclusive eject function avoids strap jam Torque controlled strap tension, adjustable Upstream and downstream interlocks Conveyor speed steplessly adjustable Belt type or roller conveyor Stainless steel welding plate, low maintenance GreenTech energy concept, low power consumption High-Speed-Kit, optional Intuitive operator interface MFT 'Mono-Frame-Technology' Bundle press, optional SAO 'Safe and Open' - Safe without protection doors Bundle flow control Wear-free, energy saving direct-drive-motors Low maintenance and low wear strap arch Many specific options available, easily configurable

FTK Förderband Technik Kilian GmbH has enjoyed renown for belt conveyor hooded covers made of metal for many years. We have decisively extended our product range with the sale and distribution of plastic cover hoods. Due to statutory requirements, different sectors of industry require alternatives to the metal systems. In particular, the industries of food, sugar, chemicals, potash and salt are reliant on hooded covers made of Organit plastic. The corrosion resistant hoods reliably protect conveyor belt, roller bearings and the material conveyed against the weather. They can be easily removed at any location so that the conveyor belt can be inspected and then replaced. Organit conveyor belt hooded covers made of rigid PVC, transparent and natural, in sheeting pile 70/18 have the following features hardly inflammable DIN standard 4102 impact resistant DIN standard 7748 chemically stable DIN standard 16929 maintenance free low weight easy handling

WIWOX® VIVERK are single and multi-stage spray chamber cleaning systems for aqueous cleaning, pretreatment and degreasing of tools and parts. Loading takes place via an extendable platform, which can be loaded at an ergonomic working height. The workpieces are mechanically cleaned by means of pump pressure in the spray chamber process. The temperature-controlled washing liquid is sprayed onto the workpiece via a spray frame.The washing plant is operated via a side switch box with electrical control. Before the washing process, the loading basket is loaded and driven into the rinsing chamber via a roller conveyor. The door is closed manually (optionally also automatically). The machine reaches an operating temperature of 40°C within just a few minutes. After a further 30 minutes, the maximum washing temperature of 70°C is reached. The motor-driven spraying gyro completely revolves around the parts to be washed.

Single and multi-stage spray chamber washing systems for industrial cleaning and degreasing of tools and parts. Loading takes place via an extendable loading platform at ergonomic working height. Before cleaning, the loading basket is loaded and moved into the rinsing chamber. The individual stainless steel washing nozzles can be easily maintained and adjusted according to the application. The motor-driven spraying rotor completely revolves around the loaded parts. The washing system is operated via a side switch box with electrical control. Before the washing process, the loading basket is loaded and driven into the rinsing chamber via a roller conveyor. The door is closed manually (optionally also automatically). The machine reaches an operating temperature of 40°C within just a few minutes. After a further 30 minutes, the maximum washing temperature of 70°C is reached. The motor-driven spraying gyro completely revolves around the parts to be washed.