Metal tubes - Import export

Novelis is the global leader in rolled aluminum products and aluminum beverage can recycling. Our technical competence and innovation have made us a development partner chosen by leading companies from the automotive, building, printing and packaging industries, among others. With its customer orientation and strong industrial performance, Novelis plays a crucial part in shaping products for the future. The aluminium content means that there is only slight thermal length variation, just like with metal tubes. In addition, the tubes become completely oxygen-impermeable, which is indispensable when connecting radiators, for example. Using state-of-art production facilities and experienced specialists, Novelis ensures top quality in the manufacture of its products – across the entire production process, from casting and processing the ingots via hot and cold rolling, to packaging.

The prongprotection tubular module optimally protects sensitive, round loads. It is extremely wearresistant, strong against slippage, and easy to exchange. The prongprotection tubularmodule is easily pushed onto the existing mandrel and affixed with the end cap. The individual sections can rotate freely to accommodate any movement of the load and reduce wear.

secutex prongs are selected when products and good must be securely and carefully transported on a consistent basis. secutex impact protection is especially wear resistant, noise cancelling and dampening. It is approved for prolonged use. As part of this design, the fork prongs and fork shanks are permanently coated with secutex impact protection.

The fork extension offers all the advantages of the secutex coating. Because it is welded, it is especially robust and sturdy as well as noise absorbent and slipresistant. It can be simply pushed onto the prongs and secured with a bolt and cotter pin without tools.

Fork extensions are the ideal solution where loads need to be transported that are longer than the fork prongs. Please note The extension must be supported by at least 60% of the existing fork prong. The carrying capacity of the fork extension is dependent on the particular fork. Please pay attention to the carrying capacity and centre of gravity of the forklift truck.

Standard design; open at bottom The SZGVO is an ideal extension that is very light. As with all forkprotection products, the SZGVO can be outfitted with a secutex buffer pad. The thickness and width of the fork extension are based on prong width, prong thickness and carrying capacity.

Double hooks are suitable for the presentation of goods in clear and blister packaging. The top bar and cross pin can carry scanning pockets, price labels or electronic price labelling as required. The snap lock is designed for perforated walls with euro holes. Goods carriers are our core competence and are available in many variants length, wire and material thickness, back wall system and surface can be selected almost freely.

secutex prongs are selected when products and good must be securely and carefully transported on a consistent basis. The design offers optimal load and liftingdevice protection in situations with limited space. The secutex resistant coating is inseparably connected to the fork prongs and the perforated plate prevents the fork prongs from detaching. A crossbeam on the tip of the fork prong prevents the secutex coating from detaching.

The design offers optimal protection to goods that stick out from the edges of the palette, for example. The secutex coating is inseparably connected to the fork shank. The perforated plate prevents the fork prongs from detaching.

Make your forklift even more flexible with the a secutex prong protection coil. After you have secured everything for careful transport, back the lift prongs out of the secutex prongs protection coil and continue to use the forklift normally. Mounting various prongs can be omitted. The secutex prong protection coil is carried by both prongs. The secutex protective coating avoids material damage and prevents the coils from slipping.

We have developed these t bend machine solutions strong> for fast and efficient processing times. They are specifically tailored to the challenges of individual bends. Whether the system is manual or automated, they will deliver the best possible results. Highly efficient This manufacturing accelerator offers the profitable efficiency of our high performance bending machines for the manufacturing of hydraulics fittings together with Top Speed that is what the "AB" series stands for. For individual bends from 1xD to 1,500 mm bending radius for small and large radii, for demanding materials with thin walls, the high performance (HP) machine series guarantees the perfect bending result.

All the options in one single machine forming, cutting, postbending cutting, threading. Our rotational technology increase the possibilities of forming on tubes with minimal expenditure on tools. All the drives are servoelectric by design and, if needed, CNCoperated. In our SRM typeforming machines, all the settings are preloaded, so there is no longer any need for costly adjustments. Different tool variants further expand the processing possibilities for chipless cutting or postbending cutting. The machines can produce internal and external profiles and can also roll in synchronicity thanks to a special tool head (inside/outside).

Hose cover against radiant heat maximum 450 ° C. Outside with aluminum foil and inside with glass silk or Kevlar fabric. Closed or with Velcro for quick installation and removal.

Protective hose, flame retardant and insulating against heat and flying sparks for cables

Protection against heat and flames up to approx. 1100 ° C for approx. 15 minutes and can withstand ambient temperatures of 73 ° C 260 ° C without limit. Inner life made of calcium silicate yarns, textured and twisted, good insulation properties.

Elbows and connections made of steel and stainless steel for oil, gasoline and air hose lines. The connections are pressed onto the assembled hose.

Super lightweight reusable dash aluminum fittings. Manufactured according to aviation standards, suitable for petrol, oil, methanol, water and air. The first choice when it comes to reliable and flexible hose lines.

Fewer steps to the finished workpiece With t project you can see all the variables of the bending process before you start the production. Adapted to the material and collisionfree, it makes it possible to plan and execute complex bending geometries. The virtual bending simulation determines exact bending timings and cutting lengths; it also tests tube geometries in advance for feasibility. Tube data and bending results are documented with accuracy and they can then be replicated 100% . All the most common interfaces are available for the import and export of data and connection to BDE or ERP over the network.

Labelling systems can be integrated, whether it is laser, needle or inkjet, to mark and identify the tubes. Other options that can be integrated are welding seam detection, length control or measurement of processed tubes. The corresponding sensor and camera technology can be implemented for the specific product. The following step can be carried out without any problems, whether it is cutting, punching, deburring of holes or seal testing with external systems. Smart data evaluation All the systems can be equipped with different control and IPC panels. Interfaces to data caption systems for consumption and operation make the digitalization and evaluation of the data. Marking system, Welding seam detection, Camera control system, Internal and external cleaning processes, Cleaning and suction, Hole punching, Deburring – chamfering

The right system for every need There is a great variety of handling systems available, dependent on the length of the workpiece. For short tubes there are systems gripping from below with insertion axis and for long tubes there are systems handling from above. Both options can be used in our combination systems. They guarantee ideal access for the operator, so they can complete the setup and any maintenance operations in the best possible way. Transfer stations, turning modules for processing the tube in both directions within an installation and multiple grippers are available for optimized processes. Handling robots from many different manufacturers can also be integrated. The robots are used to move tubes/workpieces. A preassembly of different workpieces is also feasible in this case. The various components can be sorted using sensors and robots.

We offer a great variety of loading systems for all the machines, dependent on the material, tube diameter and tube length. Tubes that have already been formed and with added components can also be loaded without any issues. The appropriate orientation is therefore very important, when loading the tube into the production cell. External workpieces, such as nuts, flanges, supporting sleeves can be added to the system in a controlled manner and included in any subsequent processing steps. A great variety of loading volumes is possible. Step feeder, Conveyor feeder, Chain feeder, Swivel arm feeder, Loading tables, Bowl feeder, Alignment station

Clean, efficient, versatile. transfluid's knife cutting method is ideal for postbending cuts. Even with extreme geometries it is possible to have perpendicular cuts with sharp edges. In both cases both chips can easily be detected in the process. Extreme requirements are also not a problem, as up to two blades can be used. An internal mandrel can also optimise the process.

Created for precision. Our chipless orbital cutting machines make precise cutting results possible. Your tubes can then be directly processed further and for instance be formed straight afterwards. That saves time and money.

In form, double strength. For the optimum processing of your individual requirements we simply combine our transfluid forming techniques, as simple as that, in particular the axial forming and the rollforming. The additional clamping unit makes even extreme forming feasible in one work sequence. The cutting before the axial tube forming is also possible, as well as the rollforming of a preformed geometry. That saves you valuable time. A strong partnership axial forming and rollforming. Our t form combination machines is the perfect union of axial and rolling tube processing, with up to 6 axial forming steps, two rollforming stations, two powered tool holders for flange orientation and an additional clamping unit. The horizontal clamping system makes the processing of bent tube geometries possible.

Powerful and fast forming. The type UMR tube forming machine uses smart operating technology with many preset settings that can be retrieved automatically to achieve perfect mirrorlike surfaces. When producing flaring with 20°90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools the machine can also close tube ends.

Maximum bending freedom. The robotic bending technology combines the greatest versatility in manufacturing steps and simple handling. The robotic head is equipped with a clockwise and counterclockwise bending head, so that bending can happen in both direction once clamped. The eight synchronized and fully electric axes give maximum versatility when processing tubes. The bending process on tubes, including the processing at the ends and addon component can be done without any problems. The addon components can be positioned automatically, if needed. A radii/plane changer with up to 6 tools per bending system is integrated to give maximum flexibility..

Stable, flexible and economical. This series will win you over with its special stability and performance. Individual pieces and small series can be produced in an extremely economical manner with this machine concept. The use of highvalue components ensure the machine's durability.

For better efficiency. The electric axes can be programmed in synchronicity to give optimum cycle times.Tools for bending on multiple levels with automated tool change makes it possible to achieve various radii and the most extreme geometries on tubes. With our clockwise/counterclockwise bending machines – also available with push bending function – the most complex bends become reality with great accuracy.

The smart companion for many different sites a great variety of machine sizes are available, from 6 mm to 115 mm. This unmatched, tried and tested transfluid classic is a compelling option, thanks to its many benefits, its good price/performance ratio, its very simple, but effective technology and unique quality.