Packing and packaging - machinery and equipment - Import export

An alternative to conductive heat sealing is contact induction sealing, which is particularly suitable for sealing demanding container materials such as e.g. glass, metal or ceramic. An electromagnetic field is built up by a generator via an induction coil that is housed in the sealing head. The molecules of the aluminum foil are set in rotating vibrations, creating heat that is used for the sealing process. Our sealing machines PolySeal Vario PN and PolySeal Vario Twin as well as all fully automatic sealing systems can be equipped with induction technology.

Modular construction High-end Standard 6 sealing unit Narrow sealing unit with ultrasonic sealing system Pneumatic hold-down device Pneumatic side pusher with opposite buffer plate Signal exchange via 16-pin contact Easy accessibility and tool-free disassembly of strap path components Low-wear DC drives with integrated electronics Stepless turnable operation panel (ECOB) for many-sided operation Adjustable strap tension via operation panel Programmable strap tension value Switching from maximum to material-friendly Eco-speed in the control Cycle counter integrated in the control Quick strap coil change Strap coil changeable from the front and the side Automatic strap threading system Strap end detection with ejection of remaining strap Automatic strap loop ejection Extremely low energy consumption Stand-by mode 4 castors, 2 of them lockable CE marking inclusive conformity declaration Structural painture in RAL 5010, gentian blue

SEAMIAUTOMATIC SEALING DEVICE suitable for the sealing of all sorts of plastic and glass containers. 1. foil application device PolySeal Vario DIS (left hand side) • electro-pneumatic • stepless pressure regulation • stepless manual height adjustment with height scale • foil dispensing with 2 spot pre-sealing • removable pre-sealing plates • heat protection shield • vacuum suction nozzle • roller guide with running slide • foil magazine for stackable pre-cut sealing lids • VARIOTRONIC, control unit for the regulation of temperature, sealing time and pressure 2. sealing device PolySeal Vario PN (right hand side) • electro-pneumatic • stepless pressure regulation • stepless manual height adjustment with height scale • sealing head heating block, swingable, anodised aluminium • hollowed out sealing die • heat protection shield • container holder • VARIOTRONIC, control unit for the regulation of temperature, sealing time and pressure

• Corrosion-resistant ultrasonic sealing system with electronic self-calibration • High-end Standard 6 sealing system • Easy accessibility and tool-free disassembly of strap way components • Wear-free DC drives with integrated electronics • Stepless turnable operation panel for many-sided operation • Adjustable strap tension via potentiometer • Switching from maximum to material-friendly Eco-speed in the control • Quick strap coil change • Strap coil changeable from the front and the side • Automatic strap threading system • Strap end detection with ejection of remaining strap • Automatic strap loop ejection • Extremely low energy consumption • 4 castors, 2 of them lockable (Ø 80 mm) • CE marking inclusive conformity declaration • Soft strapping selectable for sensitive packages • Machine completely corrosion-resistant (main use of V4A stainless steel) • IP 56 protection class design

Ultrasonic sealing system with electronic self-calibration High-end Standard 6 sealing unit Dispenser variably mountable Intuitive user guidance via colored touch panel Electromechanically driven aluminum rollers ensure an optimal product transport Continuously adjustable conveyor speed from 0.2to 1.0m/s Bundle positioning via increments by metrical input of the strapping positions Open design without protective coverings - CE marking inclusive conformity declaration Infeed side guidance Extremely low energy consumption

•Corrosion-resistant ultrasonic sealing system with electronic self-calibration •High-end Standard 6 sealing unit •Wear-free DC drives with integrated electronics •Stepless turnable control panel for many-sided operation •Adjustable strap tension via control panel •Switching from maximum to material-friendly Ecospeed in the control •Quick strap coil change •Automatic strap threading system •Strap end detection with ejection of remaining strap •Automatic strap loop ejection •4 castors, 2 of them lockable (Ø 80 mm) •CE marking inclusive conformity declaration •Potential-free contacts to upstream and downstream machines •Continuously adjustable conveyorspeed from 0-1 m/s •Parameter control panel for setting strapping parameters •Selector switch for pass, single, double or multiple strapping •Machine completely corrosion-resistant (main use of V4A stainless steel) •IP 56 protection class design •Sensitive components (e.g. motors) are equipped with additional covers

• SoniXs Utrasonic sealing unit in standard-6 version • Easy accessibility and tool-free dismantling of strap path components • Stepless turnable operation panel (0° - 180°) for many-sided operation • Adjustable strap tension via potentiometer • Programmable strap tension value • Strap coil changeable from the front and the side • Automatic strap coil change and threading system • Strap end detection with ejection of remaining strap • Automatic strap loop ejection • Extremely low energy consumption • Stand-by mode • 4 castors, 2 of them lockable • CE marking inclusive conformity declaration • Soft strapping selectable for sensitive packages • Easy operation over digital display in the control panel • Potential-free contacts to upstream and downstream machines • Continuously adjustable conveyor speed from 0.1 to 1.0 m/s • Parameter control panel for setting strapping parameters • Selector switch for single, double or multiple strapping

The economical manual sealing device is suited for the sealing of all sorts of plastic containers. • sealing head heating block, swingable, anodised aluminium • container centring by stop prisms • heat protection shield • POLYTRONIC temperature control unit

FULLY AUTOMATIC FILLING, SEALING AND FINISHING SYSTEM, Complete transport format set 12-fold stepped jar transport with mehanical overload coupling Electrical connections for the integration of an inductive sealing unit (see options) Filling unit with turnstyle slide dosage aggregate 40 l filling funnel Electronic volume adjustment Foil dispenser with pre-sealing Thermal conductive sealing unit Automatic central lubrication (low maintenance) Integrates transport belt Protective glazing in aluminium / Makrolon(R) Central cntinuou height adjustment of belts and guides via manual wheel Integrated screwing unit Integrated PLC control Siemens S7

The hand-held sealer is ideally suited for the sealing of IBCs (Intermediate Bulk Containers) and container mouths. • efficient one hand sealing head • digital temperature control unit with error report • table top support with hanging device

The BaCo 2500 Variospeed is a fully automated filling, foil application and sealing machine, suitable for creamy to liquid filling media for plastic, tin or glass containers. Available performance versions: 2.500 units/h, 3.000 units/h or 3.500 units/h. • all gearboxes are maintenance-free: Lenze main drive, Atek gearbox, Miksch stepping gear • various cams on drive shafts of the gearbox: filling cam, control cam for valves, pre-sealing cam, lever arm for driving the metering pump and dispenser • drive shafts with prockets for chain drives • central lubricating system • 8-up turntable with mechanical overload clutch • backlog detector and monitor for incoming and outgoing containers • filling unit with turntable metering unit • 40 liters filling funnel • dispenser with pre-sealing • thermal sealing unit (conductive) • integrated conveyor belt • central, stepless height adjustment of conveyors and guides by a handwheel • integrated SPS control system Siemens S7

The BaCo 1800 is a fully automated foil application and sealing machine, suitable for plastic, tin or glass containers. • mobile base frame • feed conveyor with feed control • synchronised star wheel stand with receptacles for the containers as form parts • adjustable outer ring for guiding containers through the machine sequence • foil magazine for stackable pre-cut Ballerstaedt seals • pneumatically driven foil dispenser with a precise, maintenance free 180° reverse gear for removing the seals from the magazine, applying them to the sealing edge and fixing them with a pre-sealer • sealing station for closing the containers with regulation of the sealing temperature, pressure and time for optimal setting of the seal parameters, conductive, optional also inductive • exit conveyor for the containers • central height adjustment of the magazine plate to adjust it to the respective container height • all-over protective coating • control panel with electrical supply unit

The BaCo 2400 is a fully automated, linear motor driven, filling, foil application, foil sealing and capping machine, suitable for creamy to liquid filling media. Capacity: 35-40 pcs per minute Available versions: Fill/Seal, Fill/Cap, Seal/Cap, Fill/Seal/Cap • machine frame from aluminium profile • indexing transport system for jars • horizontally working conveyor for jar infeed and discharge • position control for jars in indexing rotary transport • dosing pump from 1.4404 • 10 l hopper with level control • filling nozzles driven by LinMot-e-motor • pick and place system for pre-cut foils from magazines driven by LinMot-e-motor • 1 spot sealer to fix the foil at the sealing rim of the jars • sealing system with conduction sealing head • capping station with LinMot-e-motor • infeed conveyor for caps • electric cabinet with operation panel • manual central lubrication system • safety doors with aluminium profile frame and windows from makrolon

The semiautomatic sealing device PolySeal Vario PN is suited for the sealing of all sorts of plastic and glass containers. • electro-pneumatic • stepless pressure regulation • sealing head heatig block, swingable, anodised aluminium • hollowed out sealing die • heat protection shield • stabiliser • roller guide with running slide • container holder, adjustable container holder optional (see picture) • VARIOTRONIC - regulation of temperature, sealing time and pressure The sealing device is modularly upgradeable to the PolySeal Vario Twin.

• Dispenser variably mountable • 4 castors – Ø 125 mm (all lockable) • Parameter control panel for setting strapping parameters • Corrosion-resistant SoniXs Ultrasonic sealing unit in standard-6 version • Easy accessibility and tool-free dismantling of strap path components • Stepless turnable control panel (0 – 180°) for many- sided operation • Adjustable strap tension via control panel • Quick strap coil change • Strap end detection with ejection of remaining strap • Machine completely corrosion-resistant (main use of V4A stainless steel) • IP 56 protection class design • Sensitive components (e. g. motors) are equipped with additional covers • CE marking inclusive conformity declaration • Extremely low energy consumption

Ultrasonic sealing system with electronic self-calibration Can be integrated into most production lines Flap frame with magnetic locking High-end Standard-6 sealing unit Horizontal sealing unit stroke (up to 340 mm) With strap lance for pallet strapping Automatic strap threading system Easy accessibility and tool-free disassembly of strap path components Dispenser variably mountable Adjustable strap tension via control panel Easy operation via digital display in the control panel Manual strapping release via push button in the control panel Stepless turnable control panel (0°-180°) for multisided operation CE marking incl. declaration of conformity Structural coating RAL 5010, gentian blue

• SoniXs Ultrasonic sealing unit • Strap dispenser • Potential-free contacts to upstream and downstream machines • Complete electric control for automatic and semiautomatic operation in the operator panel • Siemens PLC control with operator button Options: • Three-part signal light including low strap detection • HL sealing unit with floating head (up to 5,000 N strap tension) • Cable marking • Chassis with flanged rollers • Chassis for conveying height > 800 mm • Manual scantling device (80 x 80 – 100 x 100 mm)

• Top-mounted SoniXs ultrasonic sealing unit • Up to four strap lances for palletized products • Strap guide distance of 440, 625 and 810 mm • 1 or 2 sealing units laterally movable • Siemens PLC control system • Operation via Siemens 9” touch panel • Can be integrated into any production line • Potential-free contacts to upstream and downstream machines • Strapping with medium compression [up to 30,000 N – version KC_] • Strapping with high compression [up to 50,000 N – version KP_] Different Models: [K_R] Basic Model \ Driven roller conveyor [K_K]-Version \ Driven roller conveyor with lift turncross [K_Z]-Version \ Driven roller conveyor with centering device [K_A]-Version \ Driven roller conveyor with lift turncross and centering device [K_T]-Version \ Driven roller conveyor with turntable [K_S]-Version \ Driven roller conveyor with turntable, laterally moveable

• SoniXs Ultrasonic sealing unit in standard-6 version • 4 swivel castors, 2 of them are lockable • Strap end detection with ejection of remaining strap • Easy accessibility and tool-free dismantling of strap path components • Easy operation over digital display in the control panel • CE marking inclusive conformity declaration • Extremely low energy consumption [MC] • Flexible foot pedal for manual strap release • Tool-free dismantling of the table plate [TRC] • Potential-free contacts to upstream and downstream machines • Selector switch for single, double or multiple strapping • Infinitely adjustable conveyor speed from 0.1 to 1.0 m/s • Optimization of the strapping processes by machine adaptation to defined package dimensions • Electromechanically driven aluminium rollers ensure an optimal product transport • Tool-free dismantling of roller system • Pneumatic hold-down device with manual prepositioning • Bundle positioning via time

• SoniXs Utrasonic sealing unit in standard-6 version • Can be integrated into most production lines • Easy accessibility and tool-free dismantling of strap path components • Dispenser variably mountable • Hinged table top made of stainless steel • Adjustable strap tension via control panel • Easy operation via digital display in the control panel • Manual strapping release via pushbutton in the control panel • Stepless turnable control panel (0° – 180°) for many-sided operation • 4 castors (all lockable) • Extremely low energy consumption • CE marking inclusive conformity declaration

KKOV 315, Basic Model Laterally friction-weld sealing Height moveable, horizontal arch Sealing unit, moveable laterally to the package PLC control Operation via 7" touch panel 10 freely configurable programs with up to 10 strapping positions Can be integrated into most production lines Potential-free contacts to upstream and downstream machines KOB 315, Special Version Like basic model KOV 315; additionally equipped with 2-side aligning device KOH 315, Special Version Like basic model KOV 315; additionally equipped with 4-side aligning device Options: SoniXs Ultrasonic sealing system Vertical edge protection applicator Three-part signal light including low strap indication Air conditioning equipment Strap sealing unit BSG 4 Data interface KSR-2 DC sealing unit HL sealing unit with floating head Design with operator button in addition to touch panel Structural colour according to RAL-scale

• Heat-weld sealing unit in standard-3 version • Wear-free DC drive, brushless motor technology • Strap end detection with ejection of remaining strap • Easy strap coil change and threading system • Soft strapping selectable for sensitive packages • Low-wear, controlled strap path system • Adjustable strap tension via potentiometer • Energy-saving drives • Electronic control • Hinged front table top • Sturdy foot pedal for cycle start • 4 castors of which 2 are lockable • Table top length 600 mm or alternatively 700 mm or 800 mm • CE marking inclusive conformity declaration

• SoniXs Utrasonic narrow sealing unit in standard-7 version • B&R PLC control • Easy strap coil change and threading system • Strap end detection with ejection of remaining strap • Energy-saving drives • Adjustable strap tension via webHMI • Low-wear, controlled strap path system • 4 castors, 2 of them are lockable • Quick strap coil change • Flexible dispenser alignment • 3 definable recipes for quick adjustment of parameters during product change • CE marking inclusive conformity declaration

• SoniXs Ultrasonic sealing unit in standard-6 version • Potential-free contacts to upstream and downstream machines • High sealing tension due to a minimum distance from package to sealing unit • Programmable control with panel inclusive manual control with functional sequence of strapping control • Adjustable strap tension via touch panel • Low-wear, controlled strap path system • Stroke of strap guide frame via belt drive • Strap end detection with ejection of remaining strap • Wear-free DC drive, brushless motor technology • 10 freely configurable programs with up to 10 strapping positions

— Ultrasonic sealing system with electronic self-calibration — Can be integrated into most production lines — Flap frame with magnetic locking — High-end Standard 6 sealing unit — Easy accessibility and tool-free disassembly of strap path components — Dispenser variably mountable — Hinged table top made of stainless steel — Adjustable strap tension via control panel — Easy operation via digital display in the control panel — Manual strapping release via pushbutton in the control panel — Stepless turnable control panel (0°-180°) for many-sided operation — 4 castors — Extremely low energy consumption — Frame size gradation in 200 mm steps — Structural coating RAL 5010, gentian blue

• Inline strapping parallel to flute • SoniXs Ultrasonic needle sealing unit • Automated setup system resets to the dimensions of the first bundle of the new size [Teach-In] • 6-sided electromechanical package alignment • Potential-free contacts to upstream and downstream machines • Siemens PLC control with touch panel • Stand-by-mode reduces wear and energy consumption • Lateral automatic adjustment device • Automatic machine adaptation to package dimensions via adjustable recipes [500] • Sealing unit removing device

The space-saving models Saturn S2 and Saturn S4 are stretch wrapping machines featuring a rotary ring design where the load remains static while the film reels rotate around the load. • Entry-level performance: Up to 45 pallets / h • Guaranteed savings of stretch film: 300 % film pre-stretching; 1 m of film becomes 4 m • Finishes without tails of film due to our efficient cut and welding device • Electronic and self-adjusting tension control depending on the profile of the load • Capable of applying bands (strips) at any height of the load • Possibility of wrapping at ground level • Possibility of applying efficient dustproof and rainproof wrappings

• SoniXs Utrasonic sealing unit in standard-6 version • High availability due to controlled frame • 5-sided electromechanical package alignment • Continuously adjustable conveyor speed • Laterally driven transport belts • Driven top belts • Electro-mechanical package stop and hold-down device • Intuitive user guidance via colored touch panel with ergonomic positioning options • ATR – Automatic cycle rate regulation • Easy maintenance due to automatic removable strapping unit • Automatic machine adaptation to package dimensions via adjustable recipes • CE marking inclusive conformity declaration

KZV-111 BASIC MODEL - Top-mounted sealing unit - 1 KSR sealing unit and 1 vertical arch - Moveable strap lance for strapping palletized goods - 1-column construction up to 2,000mm - 2-column construction up to 2,000/2,400 mm with pressure Stretch wrapper - Turntable diameter Ø 1,800 or 2,200mm - Max. load for turntable: 3,000 kg weight and pressure - Max. pallet size according to turntable dimensions - Max. wrapping height (incl. pallet): 2,400mm - Optical sensor for pallet height scanning - Soft start and soft stop for turntable frequency controlled - Frequency controlled speed of the turntable - Frequency controlled speed of the lift slide - Turntable stop in starting position - Easy to operate