Force measurement - Import export

Microassembly device for assembling laser diodes

The dynamometers series TesT 323 include a force transducer and a process-controlled electronic unit with advanced software under Windows CE. Various functions are adapted to the daily requirements of quality assurance. An integrated data logger with 4 MB, supplemented by an SD card with 2 GB storage space allows, f.e., saving peak values and/or curves in xls files. Online or after use the data can be transferred to a computer via an USB 2.0 port, for further processing / storage. Basic settings, that had been stored once, even remain when the device has been switched off. After switching it on the device is immediately ready for usage again. The handy case with its ergonomic design is suitable for right and left handers. A fixed mounting in a testing fixture is also possible. Rechargeable batteries provide a smooth and mobile use for more than 10 hours. These robust devices are suitable for industrial applications. The calibration is carried out with reference instruments or weights.

The electronic handheld dynamometers model TesT 326 include a force transducer and a process-controlled electronic unit with advanced software. The standard version includes the most frequently used features in quality assurance: Peak Value Storage for Tensile and Compressive Forces, Choice of Unit: N, kg, lbs, On / off switch. Basic settings, that had been stored once, even remain when the device has been switched off. After turning it on the device is immediately ready for usage again. This handy case with its ergonomic design is suitable for right and left handers. A fixed mounting in a testing fixture is also possible. Rechargeable batteries provide a smooth and mobile use for more than 10 hours. These robust devices are suitable for industrial applications and can be recharged overnight. The calibration is carried out with reference instruments or weights, which are in turn calibrated regularly by DAkkS approved bodies. The traceability to ISO 9000 ff is thus guaranteed.

Compatibility: The mobile wireless receiver can be coupled with Vices of ALLMATIC Clamp assist Serie: TITAN 2 K/M/L TITAN 2-160 Scope of application: -Acquisition of the current tensions in the fully encapsulated high pressure spindle by means of an integrated, electronic measuring system and transfer to the mobile receiving unit -Independent from the jaws, the measurement system is integrated in the spindle -Clamping force is constantly monitored during its actual tension condition -Storing of the clamping forces can be called up at any time through the electronics integrated in the spindle -Power values are transmitted via radio to the mobile receiving unit (MWR) (2. 4 GHz) -MWR simultaneously and digitally displays the clamping force for up to 4 spindles in kN -The clamping force (reference power) default, set by the user, is indicated by a led at the MWR upon reaching the 90% mark -The last 200 stored clamping operations can be transferred in CSV format

Hydraulic load cells of the HMD series are robust measuring instruments that gauge axial compressive forces with median accuracy. The force is transferred by pressure pistons analogously and via the hydraulic fluid to a manometer with a kN-indicator scale. The measuring system is autarkic so there is no need for external or supplemental power. Therefore, static and dynamic forces can be detected in numerous applications of the entire spectrum of mechanical engineering in an easy and economical way. Construction features: • autarkic system - no external power • heat treated steel - corrosion resistant • multi piston system - compensation of erroneous angle

A regular check of clamping force is vital for a safe, precise, and productive process. Do you manufacture at the highest possible metal removal rates? Perhaps your clamping device can do more than you think! Those who face tough competition can no longer afford to manufacture with »theoretical clamping forces«. Nevertheless the DIN EN 1550 requires that static clamping force measurement must be performed by the manufacturer at regular intervals. Modular measuring system The TESTit clamping force gauge measures and records the clamping force for O.D. clamping and I.D. clamping and even the draw-in force of hollow tapered shank locations. TESTit consists of two parts: The basic unit, which is the IT module, and the measuring units, which are the TEST modules. You only need the IT module once – regardless of whether you want to measure the clamping force at O.D. clamping or I.D. clamping or the draw-in force.

Polysorb Disk springs delivery program De [mm]: Di [mm]: disc springs are annulus discs stressable in the axial direction, which are turned over in the shape of a disc in the axial direction. disc springs provide a more favorable space usage than other spring types. They are particularly suitable for designs that demand a small spring deflection. + When not to use Polysorb Disk springs? For the implementation of specially flat load deflection curves that are possible with metal only with considerable complexity and expenditure (slotted versions). For compensation of axial clearance and manufacturing tolerances For vibration compensation For noise dampening When an antimagnetic material is required For electrical and thermal insulation When no corrosion problems should arise When lubrication is not necessary For low weight For low space requirement – When not to use polyserb disk springs? When constant spring forces are necessary over a wide temperature range When high spring forces are required The spring deflection of the disk spring is relatively small. Therefore a number of disk springs are combined in practice. Alternatively layered disk springs enhance the spring deflection in proportion to the number, whereby the overall spring force is as large as the force of the individual disk spring. To increase the force, the disk springs can be layered in parallel as a spring packet. Chemical resistance Polysorb disk springs are resistant to many chemicals. iglidur® A500 has a higher resistance than iglidur® J. Medium Resistance iglidur® J iglidur® A500 Alcohols + + Hydrocarbons + + Fats, oils without additives + + Fuels + + Diluted acids 0 to - + Strong acids - + Diluted bases + + Strong bases + to 0 + Humidity absorption The low humidity absorption allows them to be used in wet or humid environment. Polysorb® disk springs absorb humidity. Thereby their mechanical properties alter. In the worst application that can be thought of - extremely long application in water - Polysorb® disk springs still exhibit high spring force. iglidur® Standard environment saturated in water J 18 15 A500 24 23 Increased operating temperature Increased temperatures lead to the decline of stiffening in polymers. Polysorb® disk springs exhibit a maximum spring force of 8 N even at the maximum permitted temperature of 80° C. See figure for relationship of spring force to ambient temperature. Polysorb Disk springs long-term tests X = downward deflection [%] Y= spring force [N] A = JTEM-10 B = A500TEM-10 Figure 35.1: Spring force depending on the percentage of deflection measured in installation size 10 X= Ambient temperature [°C] Y= Maximum spring force [N] Figure 35.2: Influence of the ambient temperature on the spring force, measured on JTEM-10 Polysorb Disk springs delivery program De [mm]: Di [mm]: Dimensions according to DIN 2093

drylin® W - Advantages Dirt-resistant Weight saving Lubrication-free High speed Silent and light weight drylin® W - Advantages drylin® W - technical properties The technical properties of the drylin® W profile guide system Technical properties drylin® W - configuration Find the right profile guide system in 4 simple steps with the system and life calculation. drylin® W - configuration Single rail and housing bearing - round Sizes: 10 mm, 16 mm, 20 mm and 25 mm DryLin® W single rail and housing bearing - round Single rail and housing bearing - angular Sizes: 6 mm, 10 mm, 16 mm and 20 mm DryLin® W single rail and housing bearing - angular double rail, round Sizes: 10 mm (rail width 40 mm, 74 mm and 120 mm), 16 mm (rail width 58 mm), 20 mm (rail width 82 mm) and 25 mm (rail width 120 mm) DryLin® W double rail Guide carriage, assembled Sizes: 10 mm, 16 mm, 20 mm and 25 mm DryLin® W guide carriage, assembled double rail, square Sizes: 06 mm (rail width 30 mm), 10 mm (rail width 40 mm and 74 mm) and 16 mm (rail width 58 mm) drylin® W double rail, square Mono-slide guide carriage Size: 10 mm Mono-Slide guide Single rail and housing bearing - round, adjustable Sizes: 10 mm, 16 mm and 20 mm Linear Guides with “Turn-To-Fit” Hybrid bearing WJRM drylin® roller bearings - Roll and glide for easy movement. drylin® W hybrid bearing | roller bearing hybrid bearing double WJRM drylin® double roller bearing - Roll and glide for easy movement. drylin® W hybrid bearing double Double rail, reduced weight Sizes: 6 mm (rail width 30 mm), 10 mm (rail width 40 mm and 80 mm) DryLin® W double rail, reduced weight Hybrid carriage with rollers Size: 10, 16 mm DryLin® W hybrid carriage with rollers Stainless steel guide V4A, individual Size: 20 mm DryLin® W stainless steel guide V4A - individual Stainless steel guide V4A - double DryLin® W stainless steel guide V4A - double drylin® W slider rails/carriages drylin® W rail profiles with 3/8" threads, complete rails with Ø 10 mm through bore, with/without hand clamps DryLin® W double rail, square Gliding elements For round and angular rails. DryLin® W - Gliding elements Manual clamp Developed for simple positioning tasks. DryLin® W - Manual clamp Digital measuring system With immediate digital indication of position. DryLin® W - Digital measuring system Hand clamp for higher forces Designed for positioning tasks with higher forces. DryLin® W hand clamp for higher forces DryLin® WKMEX digital measuring system with external output drylin® WKMEX measuring system with external output DryLin® SLW - the compact* Spindle-lift tables The extremely thin unit is based on a DryLin® W profile system, and its entire length is supported. This design offers an extremely high torsional stiffening simultaneously with compact dimensions. DryLin® SLW - Compact DryLin® ZLW Toothed belt axis For quick positioning of small loads. DryLin® ZLW - Toothed belt axis Single rail and housing bearing - round Sizes: 10 mm, 16 mm, 20 mm and 25 mm DryLin® W single rail and housing bearing - round Single rail and housing bearing - angular Sizes: 6 mm, 10 mm, 16 mm and 20 mm DryLin® W single rail and housing bearing - angular double rail, round Sizes: 10 mm (rail width 40 mm, 74 mm and 120 mm), 16 mm (rail width 58 mm), 20 mm (rail width 82 mm) and 25 mm (rail width 120 mm) DryLin® W double rail Guide carriage, assembled Sizes: 10 mm, 16 mm, 20 mm and 25 mm DryLin® W guide carriage, assembled double rail, square Sizes: 06 mm (rail width 30 mm), 10 mm (rail width 40 mm and 74 mm) and 16 mm (rail width 58 mm) drylin® W double rail, square Mono-slide guide carriage Size: 10 mm Mono-Slide guide Single rail and housing bearing - round, adjustable Sizes: 10 mm, 16 mm and 20 mm Linear Guides with “Turn-To-Fit” Hybrid bearing WJRM drylin® roller bearings - Roll and glide for easy movement. drylin® W hybrid bearing | roller bearing hybrid bearing double WJRM drylin® double roller bearing - Roll and glide for easy movement. drylin® W hybrid bearing double Double rail, reduced weight Sizes: 6 mm (rail width 30 mm), 10 mm (rail width 40 mm and 80 mm) DryLin® W double rail, reduced weight Hybrid carriage with rollers Size: 10, 16 mm DryLin® W hybrid carriage with rollers Stainless steel guide V4A, individual Size: 20 mm DryLin® W stainless steel guide V4A - individual Stainless steel guide V4A - double DryLin® W stainless steel guide V4A - double drylin® W slider rails/carriages drylin® W rail profiles with 3/8" threads, complete rails with Ø 10 mm through bore, with/without hand clamps DryLin® W double rail, square Gliding elements For round and angular rails. DryLin® W - Gliding elements Manual clamp Developed for simple positioning tasks. DryLin® W - Manual clamp Digital measuring system With immediate digital indication of position. DryLin® W - Digital measuring system Hand clamp for higher forces Designed for positioning tasks with higher forces. DryLin® W hand clamp for higher forces DryLin® WKMEX digital measuring system with external output drylin® WKMEX measuring system with external output DryLin® SLW - the compact* Spindle-lift tables The extremely thin unit is based on a DryLin® W profile system, and its entire length is supported. This design offers an extremely high torsional stiffening simultaneously with compact dimensions. DryLin® SLW - Compact DryLin® ZLW Toothed belt axis For quick positioning of small loads. DryLin® ZLW - Toothed belt axis drylin® W - Advantages Dirt-resistant Weight saving Lubrication-free High speed Silent and light weight drylin® W - Advantages drylin® W - technical properties The technical properties of the drylin® W profile guide system Technical properties drylin® W - configuration Find the right profile guide system in 4 simple steps with the system and life calculation. drylin® W - configuration

The force measuring chain has been developed for applications where the requirements for precision are not the primary focus, but rather where an economical purchase price and simple functionality are the key criteria. The sensor‘s strain gauge technology allows both static and dynamically changing forces to be measured. The large display means that the force acting on the sensor can be read easily. The four integrated threaded holes allow the sensor to be integrated quickly and easily into existing production and assembly equipment. Typical applications include: —Testing the strength of welded joints —Sports medicine —Monitoring the clamping force of hose connections The body of the sensor is a flat, cylindrical disk, into which a domed force application knob is integrated. It is important that the force is applied axially to the center of the sensor.

The newly developed sensor PROFIBUS module model 9221 is predestined for the integration of various analog sensor output signals into complex, net worked and peripheral automation structures. This module finds its fields of application in the industrial automation technology as well as the test rig technology based on its secure and reliable transfer mode, the fast transfer speed and its simple construction. The inputs (e.g. PLC signal gauge) and outputs in addition to the external control allow a zero compensation by trigger via proximity switch or fast alerting on passing of set point values. Industrial type connection and mounting techniques enable the user the adaption and integration in the existing mechanical and electrical environment. The excellent quality of measurement together with the high grade capture of mean values also enable the application in research and development. The use of standardized PROFIBUS protocols makes the connection an easy task for the programmer.

Inside the multi-component force transducer are two webs, each offset by 90°, each with a strain gage full bridge, which convert the radially acting X / Y forces on the guide bush into an electrical signal. Due to the sensor body made from a block with its special structure, the sensor has a very high degree of dimensional accuracy and low crosstalk between the two forces. Due to the special design, the sensor has excellent linearity properties and is designed for a long service life in dynamic applications. The two independent signal connections allow flexible adaptation and further processing. Features: — Measuring ranges: 0 ... 4448 N / 0 ... 2224 N (0 ... 1000 lbs / 0 ... 500 lbs); 0 ... 8896 N / 0 ... 4448 N (0 ... 2000 lbs / 0 ... 1000 lbs) — Further measuring ranges on request — Non-linearity < 0.1 % F.S. — Low cross talk < 0.75 % F.S. — High dimensional accuracy, because sensor is made from one part — Excellent price/performance ratio

LOAD CELL AND TORQUE SENSOR – X/Y/Z - Model 8565 In robotics and automation engineering, the requirements for precise, tactile handling are constantly increasing. The robust 8565 multi-axis sensor with its low crosstalk enables you to monitor and evaluate your process at any time, regardless of the sensor’s orientation. With just one sensor, you can obtain accurate three-dimensional load information. Its six independent outputs let you selectively evaluate the direction of action of the loads (axial force [Fz] / lateral forces [Fx/Fy] / torque [Mz] / bending moment [Mx/My]). Thanks to its compact design and adaptation via the standardized robot flange in accordance with DIN ISO 9049-1, the sensor can be integrated into many applications quickly and easily. When the slightest deviations are detected in your fast-moving and complex production processes, you can intervene immediately to make adjustments. This helps to prevent faulty parts and reduce manufacturing costs.

The SENSORMASTER 9163 covers a wide range of applications in which process values need to be measured, displayed, analyzed and transferred to higher-level control systems. Typical applications include measuring geometric values in production, for instance differential measurements, or testing material properties in the laboratory. The measured values can be transferred via USB, RS232 or analog output. Features: — For force, pressure or torque measurements using strain gauge sensors — For position or angle measurement using potentiometric or DC/DC sensors — For temperature measurement using Pt 100 sensors or thermocouples — Optional multi-channel model — Optional Profibus or serial interface — 0.1 % measurement accuracy plus sensor-specific linearization — Range of mathematical functions (e.g. differential measurement) — OK/NOK feedback on multi color display and via 4 alarm limit outputs — High sampling rate (500/sec.)

The range of functions has been limited deliberately to ensure operation is simple and self-explanatory. With its unique, large and clear digit height of 20 mm, the digital display can be installed easily in process control panels and control cabinets. Thanks to the large choice of measurement signals that can be indicated, the display is ideal for use in a huge range of industry-based applications. As a simple and compact digital display, it can also be used as a multi-channel solution in laboratory or test systems, where several different measurements may need to be taken and displayed simultaneously. Specific characteristics: — Less expensive digital display — For force, pressure or torque measurements using gauge sensors — Two limit alarms optionally available — Extremely easy-to-read display with 20 mm digit height — Display range -1999 to + 9999 — TARE function — Scaling possible using teach-in procedure or by entering sensor data directly

The OnRobot force-torque sensor provides accurate force and torque measurement along all 6 axes. This gives you precise control during difficult assembly, polishing, grinding or deburring. In addition, the HEX software offers path recording, force control and special functions for insertion. This reduces the integration time for your production line. Our sensors are suitable for most of the industrial robot arms currently in use. Common applications are polishing, grinding, deburring and assembly. They can also be used for teach-in applications and collision detection. Currently available models: HEX-E – High precision, HEX-H – Low deformation, HEX-E QC, HEX-H QC Seamless integration into the robot of your choice. For example Universal Robots, Nachi, Doosan, Yaskawa, TM Robot, Kawasaki, ABB, Kuka, Hanwha, Fanuc.

The force to be measured must be introduced axially and perpendicularly to the entire surface of the inner and outer bands of the sensor in the opposite direction. Conversion of the acting force into an electrical output signal is performed by strain gages connected together in a full bridge circuit. To achieve optimal accuracy, the base of the sensor should rest on a smooth level surface, hardened to at least ≥ 58 HRC with sufficient dimensions. The base cover welded to the surface has a stabilizing effect on the sensor element. Lateral forces must be avoided anyway as they distort the measured results. Tension and bending relief for the sensor cable is to be carried out on the machine side. FEATURES: — Measuring ranges from 0 ... 100 N to 0 ... 200 kN — Centric throughout hole — Flat disc design — Made of stainless steel — Completely welded sensor body — Nominal characteristic value standardization possible — burster TEDS optionally available

The force measuring chain is an universal reference measuring chain for the calibration of press-fit force measuring equipment. It finds applications in the quality assurance, commissioning and equipment monitoring fields. A DAkks calibration certificate is included so that the force measuring chain can be traced back. The calibration is traceable through accreditation at the German Accreditation Body. The calibration certificate records the displayed values for mounting positions at 0°, 120° and 240°. During calibration in field, the reference load cell is inserted in line with the flux of the press-fit measuring equipment. The force application is of central significance here for the quality of the measurement. Special force application parts are required, so that the line of action of the force agrees as exactly as possible with the geometrical axis of the load cell that is to be measured (central loading).

Due to their small dimensions and sturdy construction, these miniature compression load cells made of stainless steel can be used in a wide range of industrial applications and in laboratories. This compression load cell is easy to handle and its installation is uncomplicated. Its small size makes it perfect for use in very restricted structures for both static and dynamic compression force measurements. The miniature compression load cell model 8415 is a flat cylindrical disc, the bottom of which is closed with a cover. The load application button for receiving the compression forces is an integrated part of the sensor. A strain gage full bridge is applied in the gauging member of the measuring element. This produces bridge output voltage directly proportional to the measured force. The small diameter of the sensors results in high rigidity and a short measurement range. The measuring force has to be applied centrically and free from lateral forces.

The measuring element of the load cell consists of a double bending beam on which strain gages are applied. The applied force detunes the measuring bridge so that a proportional output voltage is generated. The strain gages on the measuring element are protected against dirt and water spray by a rubber bellows. The sensor can be easily mounted via two mounting holes. The tension or compression force to be measured is introduced at the opposite end perpendicular to the sensor axis. Due to its special design, the influence by an extension (e.g. touch finger) on the measuring signal is low. Overload protection can be realized with little effort using a mechanical stop. FEATURES For tension and compression forces Measuring ranges from 0 ... 5 N to 0 ... 2 kN Relative non-linearity: ≤ ±0.1 % F.S. Very low mounting height Simple force application Material aluminium or stainless steel Special design on request burster TEDS optionally available

This force measurement chain was developed for applications where a low cost solution is more important than achieving high levels of accuracy. The sensors strain gauge technology allows the measurement of static and dynamic forces. The load cell is also designed for applications that provide only little space due to its compact design. These properties, together with the sensors dust protection, make the measuring chain suitable for a wide range of applications, such as Industrial manufacture Manufacture of customized machinery Geological investigations Motor vehicle engineering Commercial agriculture Bridge building The body of the sensor is a flat, cylindrical disk, into which a domed force application knob is integrated. It is important that the force is applied axially to the center of the sensor. The domed form, however, minimizes the effect of a force that is not exactly axial.

The precision Pt100 simulator is used wherever measuring instruments or controlling systems have to be tested or calibrated with great precision. The standard version model 4506 simulates 24 set temperature values. Totally different temperature ranges are required in the case of special applications, such as in the food industry, the medical science etc. Model 4506 S is recommended for these applications and can be fitted with 24 temperature values according to customer specifications. A distinctive feature of these simulators is their simple operation. The resistance values required for simulation are directly set in °C. There is no need to use loof-up tables. Today in many cases a certificate is needed more than ever force measurements. This certificate is available under order code 45DKD-.. . Features: 24 set temperature values Calibration per DIN EN 60751 Resistor material: MANGANIN®, TK ≤ 10 ppm/K Pt100, Pt500, Pt1000 Available with DKD Certificate if required

The dimensionCONTROL TMWI 8302.LC system is suitable for the inline weight inspection of continuous running rubber profiles (tread pattern or sidewalls) for passenger and truck tires. Based on the force measurement principle, the inspection system uses two load cells which measure the deflection of the measurement conveyor. These sensor elements are attached to a massive construction, which ensures a long-term mechanical stability of the system. The measurement conveyor uses precise and balanced aluminum rollers with special surface treatment. This ensures a low deadweight, avoids influence of unbalance and eliminates material sticking. Data obtained from the load cells are processed in the implemented PLC cards which determine the measured weight mathematically.The software included offers a variety of measurement data processing, definition of design profiles, statistical analysis of measured profiles and diagnostic tools.