Tools for machining - Import export

Different systems can achieve the objective depending on product requirements: Machine tools for type VSMH rotary transfer machining (hydraulic) Machine tool for type VSMK rotary transfer machining (cam-controlled) Type NBM finishing machines for stamped, moulded, and cold extruded parts Our years of experience in complete machining of serial parts passes to the next generation in constructive and innovative cooperation.

The rotary table combination RT3A100 consists of two directly driven rotary tables of the RT3A100 series. The B-axis has a swivelling range from approx. -10° to +110°; the C-axis can be rotated infinitely. The unit is driven by two integrated 3-phase synchronous motors. The drive guarantees highest dynamics and precision. An innovative clamping unit integrated in the housing guarantees high holding forces when the drives are switched off without position changes on the axes. By means of compressed are impact, the holding torque can be increased from 15Nm to 20Nm for special applications. The complete system is supplied as ready-to-connect unit.

KNOW-HOW & EXPERIENCE, COMMITMENT & IDEAS, RELIABILITY & FLEXIBILITY – SAMAG, MACHINE TOOLS FROM THURINGIA SINCE 1873! WE SEE OURSELVES AS DEVELOPERS AND MANUFACTURERS OF MACHINE CONCEPTS, FROM INDIVIDUAL MACHINES TO TURNKEY LINES. THE FOCUS OF OUR PRODUCTS IS ON MILLING AND DEEP DRILLING TECHNOLOGIES. Separated from the SAMAG Group, we have been independently continuing the tradition of mechanical engineering in Saalfeld / Thuringia as SAMAG Machine Tools GmbH since January 2020. With 140 employees, we draw on the experience of more than 145 years of machine tools for metal cutting. One of our strengths is the high level of technological solution expertise with which we help our customers worldwide achieve sustainable success. As an international machine tool manufacturer, our most important sales markets are the automotive industry, tool and mold making and mechanical engineering.

Exposed linear encoders are designed for use on machines and installations that require high accuracy of the measured value. Typical applications include: Measuring and production equipment in the semiconductor industry PCB assembly machines Ultra-precision machines High-accuracy machine tools Measuring machines and comparators, measuring microscopes, and other precision measuring devices Direct drives Our standard encoders are suitable for use in a low or medium vacuum. Encoders used for applications in a high or ultrahigh vacuum need to fulfill special requirements. Design and materials used have to be specially adapted for it. For more information, refer to the Technical Information document Linear Encoders for Vacuum Technology. The following exposed linear encoders are specially adapted for use in high and ultrahigh vacuum environments. • High vacuum: LIP 481 V and LIF 481 V • High vacuum: LIC 4113 V and LIC 4193 V • Ultrahigh vacuum: LIP 481 U

The LS 1679 has been specially developed for press brakes. The basis for its high accuracy and repeatability is its precise glass scale and high-quality integral bearing. Thanks to the material of its steel track and steel roller bearing component pair it is very robust. There are many variants for connection to the machine frame, whereby the ball coupling offers the most degrees of freedom. Besides the standard resolution with 5 µm measuring step there is also a variant with 1 µm. For perfect mounting to the two C-columns there are variants with rightward and leftward cable outlets.

Linear encoders from HEIDENHAIN fornumerically controlled machine tools can be used nearly everywhere. They are ideal for machines and other equipment whose feed axes are in a servo loop, such as milling machines, machining centers, boring machines, lathes and grinding machines. The benefi cial dynamic behavior of the linear encoders, their high permissible traversing speed, and their acceleration in the direction of measurement predestine them for use on highly-dynamic conventional axes as well as on direct drives. The linear encoders with full-size scale housing are characterized by their sturdy construction, high resistance to vibration and large measuring lengths. The scanning carriage is connected with the mounting block over an oblique blade that permits mounting both in upright and reclining positions with the same protection rating.

Linear encoders from HEIDENHAIN fornumerically controlled machine tools can be used nearly everywhere. They are ideal for machines and other equipment whose feed axes are in a servo loop, such as milling machines, machining centers, boring machines, lathes and grinding machines. The benefi cial dynamic behavior of the linear encoders, their high permissible traversing speed, and their acceleration in the direction of measurement predestine them for use on highly-dynamic conventional axes as well as on direct drives. The linear encoders with slimline scale housing are designed for limited installation space. Larger measuring lengths and higher acceleration loads are made possible by using mounting spars or clamping elements.

Linear encoders from HEIDENHAIN fornumerically controlled machine tools can be used nearly everywhere. They are ideal for machines and other equipment whose feed axes are in a servo loop, such as milling machines, machining centers, boring machines, lathes and grinding machines. The benefi cial dynamic behavior of the linear encoders, their high permissible traversing speed, and their acceleration in the direction of measurement predestine them for use on highly-dynamic conventional axes as well as on direct drives. The linear encoders with full-size scale housing are characterized by their sturdy construction, high resistance to vibration and large measuring lengths. The scanning carriage is connected with the mounting block over an oblique blade that permits mounting both in upright and reclining positions with the same protection rating.

Linear encoders from HEIDENHAIN fornumerically controlled machine tools can be used nearly everywhere. They are ideal for machines and other equipment whose feed axes are in a servo loop, such as milling machines, machining centers, boring machines, lathes and grinding machines. The benefi cial dynamic behavior of the linear encoders, their high permissible traversing speed, and their acceleration in the direction of measurement predestine them for use on highly-dynamic conventional axes as well as on direct drives. The linear encoders with full-size scale housing are characterized by their sturdy construction, high resistance to vibration and large measuring lengths. The scanning carriage is connected with the mounting block over an oblique blade that permits mounting both in upright and reclining positions with the same protection rating.

Linear encoders from HEIDENHAIN fornumerically controlled machine tools can be used nearly everywhere. They are ideal for machines and other equipment whose feed axes are in a servo loop, such as milling machines, machining centers, boring machines, lathes and grinding machines. The benefi cial dynamic behavior of the linear encoders, their high permissible traversing speed, and their acceleration in the direction of measurement predestine them for use on highly-dynamic conventional axes as well as on direct drives. The linear encoders with slimline scale housing are designed for limited installation space. Larger measuring lengths and higher acceleration loads are made possible by using mounting spars or clamping elements.

Wireless signal transmission The signals are transmitted from wireless touch probes to the SE transmitter/receiver unit via • radio or infrared for the TS 460, • infrared for the TS 444, TS 642, TS 740. This makes these touch probes ideal for use on machines with automatic tool changers. The following transmitter/receiver units are available: • SE 660 for radio and infrared transmission; shared SE for TS 460 and TT 460 • SE 540 only for infrared transmission, for integration in the spindle head • SE 642 only for infrared transmission, shared SE for TS and TT The SE 660 communicates with the TS 460 and TT 460. The SE 540 and SE 642 can be used in any combination with the TS 4xx, TS 642 and TS 740 touch probes.

The TS workpiece touch probes from HEIDENHAIN help you perform setup, measuring and inspection functions directly on the machine tool. The stylus of a TS touch trigger probe is defl ected upon contact with a workpiece surface. At that moment the TS generates a trigger signal that is transmitted either by cable, an infrared or radio beam to the control. The control simultaneously saves the actual position values as measured by the machine axis encoders, and uses this information for further processing.

The TS workpiece touch probes fromHEIDENHAIN help you perform setup, measuring and inspection functions directly on the machine tool. The stylus of a TS touch trigger probe is defl ected upon contact with a workpiece surface. At that moment the TS generates a trigger signal that is transmitted either by cable, an infrared or radio beam to the control. The control simultaneously saves the actual position values as measured by the machine axis encoders, and uses this information for further processing. HEIDENHAIN touch probes are available in various versions for workpiece measurement on machining centers, milling, drilling, boring machines and CNC lathes.

The TT 160 and TT 460 tool touch probes aretouch trigger probes for the measurement and inspection of tools. The TT 160 features signal transmission by cable, while the TT 460 communicates wirelessly over a radio or infrared beam with the SE 660 transmitter/receiver unit. The disk-shaped probe contact of the TT is defl ected during physical probing of a tool. At that moment the TT generates a trigger signal that is transmitted to the control, where it is processed further. The trigger signal is generated through a wear-free optical switch that ensures high reliability. The probe contact is easy to exchange. The connection pin to the contact plate features a rated break point. This protects the touch probe from physical damage due to operator error.

The aluminum housing of a HEIDENHAIN sealed linear encoder protects the scale, scanning carriage, and its guideway from chips, dust, and fluids. Downward-oriented elastic lips seal the housing. The scanning carriage travels along the scale on a lowfriction guide. It is connected to the external mounting block by a coupling that compensates unavoidable misalignment between the scale and the machine guideways. For typical applications on manual machine tools such as milling machines or lathes, display steps of 10 µm or 5 µm are suffi cient. Such display steps are provided by the LS 300 and LS 600 series linear encoders with an accuracy grade of ± 10 µm per meter traverse.

CNC machine tool with 6 axis for belt grinding, polishing and belt linishing aircraft engine airfoils such as fan blades, vanes (OGVs and IGVs), steam turbine blades and gas turbine compressor blades and vanes. Extreme high precision and repeatable stock removal allows balancing of milling process to save milling time and cutter costs by maximizing milling roughness followed by MTS process.

CNC milling, can process a variety of materials,like Aluminum, Brass, copper,steel, Beonze, Steel Stainless .... Working length range:X:1-1066mm, Y:1-600mm,Z:1-600mm

Machinery parts.

High polish stainless steel flanges are not just functional components in piping systems; they also offer a visually appealing finish that is smooth and reflective. This high polish, often achieved through a process called electropolishing, provides several benefits: Electropolishing Process. Electropolishing is an electrochemical process that removes a thin layer of material from the stainless steel surface, resulting in a smooth and mirror-like finish. This process can also improve the corrosion resistance of the stainless steel by removing surface imperfections where corrosive agents could potentially take hold. Advantages of High Polish Finish Improved Corrosion Resistance: The smoother surface reduces the number of crevices where corrosion could start, thus enhancing the flange’s longevity. Easy Cleaning: High polish surfaces are easier to clean and sanitize, which is particularly beneficial in industries like food processing and pharmaceuticals.

EWS goes milling With its latest range of angular heads, EWS brings its trusted technology with new features to machining centres. The system range was presented to the public for the first time at EMO 2015. An elegant design houses high-performance technology, or to put it simply Precision meets Motion. Advantages: the smart solution for compensating for there not being a machining axis Machining hard-to-reach parts Centre boring stepless angle adjustment around the horizontal axis, with tangentially acting double cone clamp MR > 250 Nm Prerequisite: The prerequisite is a "stop block" on the machine. This prevents the entire unit from turning while simultaneously defining the position of the angel of rotation. Variations: basic duplex offset Request form: PDF

High-speed thread cutting with reversing kinematics The new EWS Tapmatic thread cutting head for driven tools enables thread cutting processes without having to reverse the direction of rotation thanks to its reversing kinematics. This saves time and energy and protects the motor – all this with a defined depth of thread. The units are available for M3-M12 threads.

Emulsion can do more than just cool... At least when using EWS Spinjet, the coolant is used to drive a turbine which allows the tool to rotate to up to 50,000 rpm, depending on the type. The turret's tool drive stops moving during this process! See the attached flyer for the technical requirements and details. Download Manual: PDF

Mount tools safely and in the correct position while remaining flexible, all this is possible with the UMB100 mounting unit. The tool clamping units can be changed quickly, making the system an ideal mounting aid for multi-tasking machines. It only takes a few seconds to replace an adapter. The unit with snap-in swivel can be pivoted 4 x 90° at the touch of a button so that even angled holders can always be mounted in the ideal position. Universal mounting block UMB100 Tool holder for VDI holding fixtures Tool holder for Varia VX Tool holder for steep-angle taper holding fixtures

Keyway broaching on lathes is a common thing. What is new is to speed up this operation with low stress for the machine! Slot is driven by the tool turret of the machine, with the input rotary motion being converted to a translation with superimposed lift-off function. This makes programming extremely easy. The keyway broaching unit is positioned in the prepared bore – in such a way as to make the extended tappet oriented to the end position in the Z axis. The depth of the slot is produced by a constant X-feed moving between 0.04-0.08 mm/stroke. The speed of the spindle ranges between 400 R/min – 1,000 R/min, with one rotation corresponding to a complete stroke. This way, for instance, a feather key groove with a width of 6 mm and a depth of 5 mm is produced within 7.5 sec. (800 R/min and 0.05 mm feed/rotation). With this operation it is important that the chip can break at the end of the groove, that is that a cut-in or a bore exists.

The new EWS tcJet range Optimal chip transport thanks to EWS tcJet EWS tcJet transports the coolant through the inset directly to the cutter and guarantees optimal chip transport... At the same time, the cutting edges have a significantly longer service life. EWS's interior cooling version is available for normal and high-pressure applications for various tool holder fixtures and cutting insert manufacturers.

EWS quality now available for Swiss-type lathes. This new development in driven tools is EWS's response to many customers' requests. The tool systems may appear straightforward at first sight, but their simplicity belies their performance. The design concentrates on the mounting and the spindle concentricity. The requirement profile was developed jointly with an American medical technology company which uses very small drill bits and requires extreme concentricity properties. The spindle bearing technology used with labyrinth seals sets new standards in this field, and is associated with a long service life. Provision has already been made for service. The service centres in Germany, China, Korea and the USA have already been trained in the system and are ready to respond without delay. Third-party brands can also be serviced there at any time. Download catalogue: PDF

The best of both worlds! Insufficient stability was a fact increasingly associated with the VDI system in recent years. As a result, block tools were preferred more often, although the VDI tools still offer greater diversity and flexibility. So the next step appeared obvious: combining the best of both systems. In cooperation with DMG, we developed the EWS ProLine system in order to fully utilize the potential of new lathes. While EWS ProLine features a conventional VDI shank, it can be optionally mounted to the turret using four screws. For instance, the flexibility of the VDI system can be utilised for lighter machining, and the stability properties of block tools can be utilised for heavy cutting. The angular position of the radial tools is ensured through the Trifix®, the alignment system. Cutting data similar to HSK63 machining centres? The professional audience at the EMO 2011 watched an impressive live demonstration: on a Gildemeister CTX Beta 1250 4A, two surf

Make any centric or eccentric form desired 4, 6, or 8 edged, polygonal or free form with the EWS Multiform on the CNC turning/milling machines Free forms that used to be impossible can now be made with EWS Multiform on turning/milling or machining centres. For a six-edge outside the centre or a four-edge in the centre, additional processing steps such as reaming or eroding were necessary up until now. If a position change was also needed, complicated devices were needed for processing. This is now all possible with one chuck. What is behind this? EWS Multiform uses a custom internal cam disc unit to produce the required form. For conventional geometry like squares or hexagons, there are standard cam discs available. The cam forces the cutting tool to follow a path in order to get the desired geometric shape. Of course you can’t defy the laws of physics which means that there will be a small radius on the edges.

Gear hobbing on CNC lathes without B-axis Years ago, EWS was the first tool manufacturer to offer gear hobbing heads in its standard range, and has continued to develop the holders for gearing technology ever since then. With this technology, it became possible for the first time to produce external gearing on machines without a Y/B-axis. In contrast to a standard milling wheel holder, the tool head of the EWS modular cutter can be swivelled about the axis of the shank. This offers users the advantage of substituting a B-axis with a comparatively small investment. In the meantime, module 3 has become commonplace on VDI40/BMT65/BMT75 machines. The tool heads have become more stable at the same time as being more user-friendly. The alignment system using a sinusoidal profile has come into widespread use and saves considerable alignment and setup times. Operating instructions, flyers and press reports can be found in our download portal Video: Gear hobbing on the