Winding - Import export

The key to successful power generation through wind is efficiency, and industrial aluminum is playing a key role in making wind turbines lighter. Working together with our partners, we’ve created a smaller, lighter tower casing behind the rotor blades, as well as an innovative aluminum enclosure for the turbine’s generator that is lighter and more efficient than fiberglass composite housings used previously. This housing reduces fire risk thanks to aluminum’s incombustibility and helps cool the generator due to aluminum’s thermal conductivity, extending the aluminum enclosure’s functional life. It also maximizes the unit’s recyclability and protects the generator from lightning, since the aluminum acts as a Faraday cage and is non-combustible in the event of a lightning strike.

ZWP manufactures large gears, sun wheels, sun pinions and gear rings for planetary gears, which are used in wind turbines. We already supply renowned customers from wind power. ZWP is one of Germany’s largest independent contract manufacturers for transmission parts and mechanical engineering. Summary of our production: Internal toothed rings Gears toothed couplings shaft pinions ..and many more Other types of production on request. We manufacture according to customer drawings. We already supply renowned companies and export worldwide. We have our own hardening facility. This saves time and costs in the manufacturing process. References to our customers in the industry on request. We look forward to hearing from you.

Most Winding Lines process one single coil (single-layer winding). There are however also applications where multiple layers are wound: With this process, the rewinding Coil Reel (Rewinder for short) reverses horizontally and orderly puts one layer beside the other, creating one long coil. This will make sense when narrow slit coil materials of small weight and – depending on their thickness – usually short running lengths would require frequent changeovers. Here, a layer-wound coil provides much longer productive time. The “elongation” by the way is done by butt-welding the coil strip ends. We offer this complete technology – including our own end-joining equipment and an adapted servo layering axis for the Rewinder. For thick strips we build vertical straighteners to correct the frequently occurring camber defect.

Correct ventilation is not only an important prerequisite for a pleasant working environment, work protection provisions and regulatory directives make it mandatory in many areas.Proper room ventilation conducts harmful fumes and substances out of the room. The high pressure centrifugal fan TFV 100 is well-equipped for tasks such as transport of up to 4,000 m³/h air, even over longer distances and with back pressure.Owing to its extreme robustness, it is able to handle harsh working environments efficiently.The TFV 100 is available as standard model and additionally as a hire model. Benefits in practice: Extremely robust models with a high flow rate Splash proof type A (IP55) Deployment also possible in very dusty rooms Fan motor situated away from the main air flow Can be connected to suction as well as distribution ducts Stable characteristic curves and constantly high pressure

When you deal with industrial surface treatment and your expertise is the cleaning, brushing, polishing or coating of strip steel, you most likely do not want to spend any worries about the run of the material. That’s where our Winding Lines keep your worries away – because they take care of a safe run! They work with high tension and special monitoring and deflectors to do this, with the result of a clean wound beginning to end. The machine design thus calls for especially high drive power and precision expansion systems; even something so simple as the machine base is designed special to cope with the forces… To control the precision of one layer to the next, we utilize external edge controls and servo-drive the Reels for adjustment. This way we meet the typical low tolerances in this industry – after all, the coil is the product!

ZWP manufactures large gears, sun wheels, sun pinions and gear rings for planetary gears, which are used in wind turbines. We already supply renowned customers from wind power. ZWP is one of Germany’s largest independent contract manufacturers for transmission parts and mechanical engineering. Summary of our production: Internal toothed rings Gears toothed couplings shaft pinions ..and many more Other types of production on request. We manufacture according to customer drawings. We already supply renowned companies and export worldwide. We have our own hardening facility. This saves time and costs in the manufacturing process. References to our customers in the industry on request. We look forward to hearing from you.

ZWP manufactures large gears, sun wheels, sun pinions and gear rings for planetary gears, which are used in wind turbines. We already supply renowned customers from wind power. ZWP is one of Germany’s largest independent contract manufacturers for transmission parts and mechanical engineering. Summary of our production: Internal toothed rings Gears shaft pinions Other types of production on request. We manufacture according to customer drawings. We already supply renowned companies and export worldwide. We have our own hardening facility. This saves time and costs in the manufacturing process. References to our customers in the industry on request. We look forward to hearing from you.

With this anemometer ANE8903 you can measure both the wind speed and the ambient temperature.

Our fully automated winding centres for fine and self-bonding wire make us the perfect partner for any tasks you require. Our coils are tinned with lead-free coatings (RoHS). At PRUFREX, single-chamber and multi-chamber coils can also be achieved using two-wire windings. For specific magnetic flux requirements, we apply wires of different thicknesses to the coil form. Two different wire thicknesses, from 0.045 to 0.71 millimetres, on coil forms with press-in ferrite or metallic cores.

Our fully automated winding centres for fine and self-bonding wire make us the perfect partner for any tasks you require. Our coils are tinned with lead-free coatings (RoHS). To manufacture self-supporting coils, we use self-bonding wire. During winding, the surface of the wire is bonded using hot air. To ensure the coil connections can be soldered, they are then stripped of insulating enamel using a fully automated milling process. PRUFREX is able to make air core coils with wire thicknesses from 0.045 to 1.6 millimetres.

ZWP manufactures large gears, sun wheels, sun pinions and gear rings for planetary gears, which are used in wind turbines. We already supply renowned customers from wind power. ZWP is one of Germany’s largest independent contract manufacturers for transmission parts and mechanical engineering. Summary of our production: Internal toothed rings Gears toothed couplings shaft pinions ..and many more Other types of production on request. We manufacture according to customer drawings. We already supply renowned companies and export worldwide. We have our own hardening facility. This saves time and costs in the manufacturing process. References to our customers in the industry on request. We look forward to hearing from you.

ZWP manufactures large gears, sun wheels, sun pinions and gear rings for planetary gears, which are used in wind turbines. We already supply renowned customers from wind power. ZWP is one of Germany’s largest independent contract manufacturers for transmission parts and mechanical engineering. Summary of our production: Internal toothed rings Gears toothed couplings shaft pinions ..and many more Other types of production on request. We manufacture according to customer drawings. We already supply renowned companies and export worldwide. We have our own hardening facility. This saves time and costs in the manufacturing process. References to our customers in the industry on request. We look forward to hearing from you.

ZWP manufactures large gears, sun wheels, sun pinions and gear rings for planetary gears, which are used in wind turbines. We already supply renowned customers from wind power. ZWP is one of Germany’s largest independent contract manufacturers for transmission parts and mechanical engineering. Summary of our production: Internal toothed rings Gears toothed couplings shaft pinions ..and many more Other types of production on request. We manufacture according to customer drawings. We already supply renowned companies and export worldwide. We have our own hardening facility. This saves time and costs in the manufacturing process. References to our customers in the industry on request. We look forward to hearing from you.

ZWP manufactures large gears, sun wheels, sun pinions and gear rings for planetary gears, which are used in wind turbines. We already supply renowned customers from wind power. ZWP is one of Germany’s largest independent contract manufacturers for transmission parts and mechanical engineering. Summary of our production: Internal toothed rings Gears shaft pinions ..and many more products. Other types of production on request. We manufacture according to customer drawings. We already supply renowned companies and export worldwide. We have our own hardening facility. This saves time and costs in the manufacturing process. References to our customers in the industry on request. We look forward to hearing from you.

With this anemometer ANE8903 you can measure both the wind speed and the ambient temperature.

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears: internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears: hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts: internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible! Cooperation with companies for special manufacturing of gears and pinions etc We speak English.

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible Cooperation with companies for special needs We speak English.

ZWP manufactures large gears, sun wheels, sun pinions and gear rings for planetary gears, which are used in wind turbines. We already supply renowned customers from wind power. ZWP is one of Germany’s largest independent contract manufacturers for transmission parts and mechanical engineering. Summary of our production: Internal toothed rings Gears toothed couplings shaft pinions ..and many more Other types of production on request. We manufacture according to customer drawings. We already supply renowned companies and export worldwide. We have our own hardening facility. This saves time and costs in the manufacturing process. References to our customers in the industry on request. We look forward to hearing from you.

The Gclimber eco minimizes your efforts for the time consuming ascends and descends that come with service works. The advantages are obvious, the lightweight allinone mobile drive unit is easy to transport can be installed/deinstalled in a second to the basic unit comes with included Ebox

In this case, the innovation lies in that the concrete towers are built from the inside. in the traditional assembly the concrete tower is scaffolded from outside and then refi tted part by part. Not only is this extremely timeconsuming during the assembly, but also the setup of these scaffolds binds precious time resources and tower crane capacities. During the assembly of concrete segments with the Gplatform , the platform is connected inside the fi rst concrete ring by a mobile crane, in compliance with the requirements for passenger transport. If the following concrete tower segment is attached, the crane has already been positioned properly in order to elevate the Gplatform to the next level. After lowering the crane gear, the Gplatform is inserted and pulled to the next tower section. During the upward movement, the assembly operators must not leave the Gplatfom.

Save time when ascending to carry out maintenance and repair work to your turbine. With a Gservicelift you can complete a 100 meters ascent in approx. 5 minutes. Without a Gservicelift on the other hand, the arduous climb requires very much more time and demands a lot of strength. But this is not the only argument which clearly speaks for itself. Heavy tools and loads up to 400 kg can be transported comfortably with a Gservicelift, and all this with automatic transport, which does not take up the costly time of your personnel for the ascent. It is well proven, that wind power plants with an integrated ascent system have a higher level of availability and that the quality of your turbine maintenance will increase enormously.

The main function of a shrink disc is the safe connection of a shaft with a hub by means of friction. For example, between a drive shaft and a transmission hollow shaft. The shrink disc generates a backlash-free connection by pressing the hub onto the shaft. This connection is mainly used to transmit torque. The shrink disc only provides the required forces, and transfers no forces or moments between shaft and hub by itself. It is not in the force flow. It is installed by sliding the shrink disc onto the hollow shaft and the subsequent tightening of the hydraulik system. By using conical surfaces the inner diameter reduces and the radial pressure is built up. After clamping the SHS will be locked mechanically and the hydraulic pressure will be removed. Due to this simple approach the SHS is suitable for repetitive clamping operations as they occur on a test bench, for example. Advantages of the SHS: – application-specific design/customization – relatively low pressure – very...

Application Motors as driver for wind power nacelles.

It is increasingly important to make provisions and to keep one’s own machines in good condition. This reduces downtimes and prevents a decline in production. Our seamless diagnostics helps to ensure that machines run fault-free and enables advance planning of maintenance or repair work. The experts from LDW bring their equipment to the customer to inspect the machine on site. From partial discharge measurement through to vibration measurement – we clearly identify what technical state a machine is in. This allows downtimes to be planned ahead and ensures the efficient repair of the respective component.Diagnostics at our works in Bremen is even more effective, because we can directly consult an expert from the mechanical construction, electrical calculation or the R&D department for an assessment if necessary. The customers are provided with a comprehensive protocol after the measurements have been carried out. We then recommend the next steps for a repair or continued operation.

Application Motor drives fan for a climatic wind tunnel for automobile industry.

•Product development and small-scale production •Small footprint •Enables direct transfer of process parameters to automated capabilities •Highest precision and winding quality

•Serial production for large-scale parts •Carriage with maximum precision movable •Several carriages can be realized for additional materials •Highest precision and winding quality

• High-performance series machine • Individual configuration according to customer requirements and process requirements • Can be integrated into production lines for Automation of production • Highest precision and winding quality

Excellent properties for eliminating annoying wind noise inside the vehicle.