Automatic bars - Import export

The Mini Shaft Loader allows you to load short shafts. The loading is done automatically. Do you have remnants of long bar feeder and would you like to process them? Or do you want to load very short shafts automatically? The MSL is the ideal complement for the Multi-3000 to load short shafts. It has a multi-profile loading prism. So you can load round and hexagonal material and all this without changing channels. Special profiles are possible on request. Impact-free recharging thanks to the exclusive recharging cycle. The recharging cycle is based on the patented recharging mechanism of the Multi 3000. After fast and precise bar removal, the material is gently placed on the loading prism. The Mini Shaft Loader is connected to the bar feeder. This takes over the power supply and control of the loading system. The material is fed via the slide of the loading magazine.

ar feeder for special profiles wanted ? To extend the MULTI 3000 to the bar feeder for special profiles, the Uni-erector can be mounted optionally. It enables the erection of rectangular profiles and special profiles for further transport to connected machine tools. Thus a smooth reloading process is possible. By simply setting a parameter, the erector can be selected or deselected. This enables a quick changeover from round material to a special profile. By deactivating it, the bar loader can load round or hexagonal material as normal. While with activated parameter the bar feeder will load the special or rectangular profile while the reloader is erecting. The use of square material is also optionally possible. The erector consists of two opposite rollers. To erect the material, these rollers move together during reloading. When the bar is threaded into the machine tool, the rollers open again. The distance between the rollers can be easily adjusted.

The AutoSAM 3.26 is an automatic bar feeder with hydrodynamic bar guidance. It is particularly suitable for connection to sliding headstock lathes (Swiss-Type). Its field of application is in small, medium and large series. Its big brother is the bar loading magazine AutoSAM 3.51. The bar feeder has a calibration-free material clamping which is carried out by collets. This saves time for material change due to the automatic centric positioning. Four clamping jaws ensure maximum hold while the collet is being pulled onto the bar. The Mitsubishi PLC control system with PC board ensures extreme process reliability and simplifies communication with the lathe. Compatible with almost all types of lathes. For example Citizen, Star, Nomura, Mazak, Okuma, DMG Mori, SMEC, Doosan, Nakamura, CMZ, Takamaz and many more.

SAMSYS offers Spindle Liner for draw tube diameters from 38mm to 100mm. The length of the reduction tube depends on the length of the draw tube, as well as the clamping device and the type of clamping cylinder. The reduction tube consists of a precision steel tube as support tube (1). In order to ensure optimum guidance, the rear (2) and the front (3) guide are adapted to the lathe. Mounting as well as dismounting can be done in a very short time with a few simple steps, as the reduction tube is only attached to the clamping cylinder with two screws. The POM bushings (4) can be flexibly adapted to the material diameter. Since you do not need to store a reduction tube for every diameter, you save valuable storage space. A Water pan extension (5) is also available as an option for safe covering and splash protection.

The AutoSAM 3.51 is an automatic bar feeder with hydrodynamic bar guidance. Its field of application is in small, medium and large series. Just like its little brother, the Bar loading magazine AutoSAM 3.26, it is well suited for connection to sliding headstock lathes (Swiss type). The bar feeder has a calibration-free material clamping which is carried out by collets. This saves time for material change due to the automatic centric positioning. The Mitsubishi PLC control system with PC board ensures extreme process reliability and simplifies communication with the lathe. Compatible with almost all types of lathes. For example Citizen, Star, Nomura, Mazak, Okuma, DMG Mori, SMEC, Doosan, Nakamura, CMZ, Takamaz and many more. The loading magazine has a control panel with function display, which is used for the settings of the machine. Multilingual menu navigation and error messages are included as standard in the display.

The spindle extension SamSpindle, has been specially designed for the extension of lathe spindles. Together with the bar feeder Multi 3000 it forms a safe, clean and efficient solution. The SamSpindle operates oil and air free. There is no mechanical connection to the lathe. Only a minimum of moving parts and masses. These are: the rotating bar, the guide rings and the inner cage of the ball bearings. The guide rings mounted in the roller bearings keep the bars in the centre of the SamSpindle cartridge. Thanks to this technique, round or test bars can be rotated at high speed, ensuring remarkably smooth running. You can turn drawn, round or profile bars, with correct straightness, at the maximum spindle speed of the lathe. This allows us to guarantee workpieces with high precision. The SamSpindle spindle extension offers maximum safety. It does not allow access to parts in motion. The moving parts are all enclosed in the SamSpindle cartridge, which is closed by a safety nut.

The basis of short bar loader Multi 3000SL was developed in Switzerland. It was specially designed for turning machine types with a large distance between machine cover and spindle end. The bar feeder is supplied as standard with a Z-axis sliding unit to ensure free access to the Spindle Liner. This makes it easy to change the spindle insert tube. The Bar Loading Magazine is manufactured in Germany with first-class materials and components. The MULTI-3000SL guarantees long-term reliability. It impresses with its service and environmentally friendly design. It is also a fully electric and servo-controlled magazine. Due to the easy access to all parts it is extremely user-friendly. It is very simple to understand and therefore easy to operate. Due to the well thought-out design, set-up and changeover is possible within 2-5 minutes. The patented lifting mechanism guarantees an impact-free and fast loading cycle.

The short bar loading magazine Multi 3000 was developed in Switzerland. Manufactured in Germany with first-class materials and components. The MULTI-3000 guarantees long-term reliability. It impresses with its service and environmentally friendly design. It is also a fully electric and servo-controlled magazine. Easy access to all parts makes it extremely user-friendly. It is very simple to understand and therefore easy to operate. Set-up and changeover is possible within 2-5 minutes due to the well thought-out design. The patented lifting mechanism guarantees an impact-free and fast loading cycle. Further features are the smooth material feed, an optimal control and monitoring of the material feed, as well as the exact positioning of the bar without mechanical stop. Due to its design, the Multi 3000 does not require a shifting device to change the Spindle Liner. A shifting device is optionally available in X- and Z-axis and in different lengths.

The small bar feeder Samsys Smart impresses with its high performance in a very small space. The bar feeder is manufactured in Germany with first-class materials and components. The Samsys Smart guarantees long-term reliability. It impresses with its service and environmentally friendly design. It is an electro-pneumatic magazine. This means the feed is servo-controlled and the reloading mechanism is pneumatic. Due to the easy access to all parts it is extremely user-friendly. This makes it very simple to understand and easy to use. Set-up and changeover is possible within 2-5 minutes due to the well thought-out design. Further features are the smooth material feed, an optimal control and monitoring of the material feed, as well as the exact positioning of the bar without mechanical stop. Due to its design, the Samsys Smart requires very little floor space. A shifting unit to gain easy access to the reduction tube is standard in X-direction.

Unloading machine Multi-3000 remove The Multi-3000 remove is an electro-pneumatically controlled automatic unloading machine. It is the ideal complement to the bar feeder Multi 3000 or the Multi 3000SL. With the Multi 3000 remove it is possible to unload finished parts from sub- or main spindle. The bars are unloaded by unloading tube, pneumatic gripper or also by collet chuck. After unloading, the bars are placed on a prism. From the prism the parts are transported to a deposit. A light barrier monitors the unloading process. The coating of the depositing surfaces enables a particularly gentle handling of the finished parts. Even parts such as piston bars can be unloaded without a scratch. The unloading tube is made of POM material. This also ensures gentle handling. Loading can be done via the main spindle and unloading via the sub spindle. It is also possible to load via the sub spindle and unload via the main spindle. Compatible with almost all types of lathes.

BS 8060 LINE SEMIAUTOMATIC ANGULAR PACKAGING MACHINES Large angular packaging machines with manual or automatic closing of the sealing bar and motorized carpet for product discharge. This machines are capable of packaging bulky products using any type of single-folded film reel (PE-PP-PVC). The package is sealed on all sides, and if you want a thermo retracted packaging, the machine can be matched to the powerful tunnel BS 5540 M. Features: NI-CR sealing blade with non-stick coating Sealing time control to avoid overheating Adjustable conveyor height by handwheel Double magnet for a high closing force Reel sliding on recirculating ball guides, useful width mm. 750 Return of the sealing bar controlled by a gas spring (for manual version BS 8060L) Pneumatic device (compressed air) for closing and opening the sealing bar (for the semi-automatic version BS 8060LA)

MODULAR LINE SEMIAUTOMATIC ANGULAR PACKAGING MACHINES Semi-automatic, angular machines offer maximum packaging flexibility, and a quality product at a competitive price. MODULAR 50S and MODULAR 70, which have recently been updated and revised, can be used to package products using any material, producing highly attractive results. MODULAR LINE uses an electronically controlled sealing system and the very latest safety devices. The lines can be used in automatic or semi-automatic mode, and the operating programs can be customised in order to simplify the packaging process and maximise productivity. MODULAR 50S and MODULAR 70 can also be used with the TUNNEL.

Helping hand: Lifter for placing profiles on roller tracks or loading magazines. Pneumatic lifting and feeding of profile bars by conveyor belt Adjustable stops to place the bar to correct position. Function: The bar is pushed against a contact surface – the bar lift up automatically and feed to load. Automatic lowering when position is reached. Belt speed: 9m/min Belt dimension: width 50mm, length 1400mm Lifting stroke: 250 – 1350mm adjustable Max. Profile weight: 90 kg

Fully automatic operation cutting of aluminium and non-ferrous metal NC Control with touch screen display 5,7” Piece counter showing target/actual number of pieces Piece multiplier when cutting bundles Indication of cycle time Multiple feed device – max feed 3.250mm Table separation before the saw blade retracts so the profile is not touched by the saw blade Electronic material feeder, ball screw spindle and servo motor incl. pneumatic horizontal and vertical clamps Float mounting feeder to balance bend profiles Waste piece from 85mm Reducer of clamping pressure horizontal and vertical Cycle spray mist device with level indicator and automatic stop Cut-off length from 3mm Automatic cut-out when bar is finished Technical Data: Motor up to 18,5kW, S 6 40%, 400 V, 50 Hz, 2850 R.P.M. r.p.m. infinitely adjustable Saw blade speed 3.500 – 5.800 R.P.M Saw blade Ø 400mm Profile width max 200mm height max 120mm

BSL 5045 SEMIAUTOMATIC ANGULAR PACKAGING MACHINES Angular packaging machines with manual or automatic closing of the sealing bar and motorized product unloading belt. They can be combined with a retraction tunnel. FEATURES: - Sealing blade in NI-CR with non-stick coating - Control of the welding time to avoid overheating - Conveyor belt adjustable in height by handwheel - Double magnet for high closing force - Reel holder sliding on ball bearing guides, useful width mm. 550 - Return of the sealing bar controlled by a gas spring (for the 5045 L manual version) - Pneumatic device (compressed air) for closing and opening the sealing bar (for the BSL 5045 LA semi-automatic version) The BSL 5045 LA model is equipped with a maintained action dual control (the two buttons must be held down until the bars are completely closed).

The shrink tunnel, equipped with temperature adjustments, height and speed, is incorporated in order to make the machine compact and versatile, suitable for series production. The welding time is electronically set and the absence of fumes is ensured by teflon-coated blades. The sealing bar motorized, equipped with security system, the closed circuit cooling plant and motorized scrap-winder, are part of the standard equipment of the machine. FEATURES Digital panel with 6 programs Descent sealing bar manual or automatic Discharge conveyor for product Legs with locking wheels Only welding and welding + retraction Sealing bars with closed-circuit cooling system and patented safety system Emergency switch Teflon coated sealing bars Electromechanical automats Welding speed automatic controller Motorized conveyor belt with adjustable height Motorized scrap-winder Air flow shrink tunnel swiveling Adjustable temperature with electronic temperature controller

Coleslaw filling machine Discharge dosing system for non-pumpable products Add-on filler for liquids 2-lane machine Machine performance: 40 cycles/min. max. 60 tubs/min. 4.800 tubs/h Special features: Tub magazine with automatic magazine feeder 2 dosing chambers with individual adjustment from 0 – 500 ml Coleslaw depressor Liquid filler for brine, etc. Pressure cap station with automatic magazine feeder Film bar with integrated sealer

Bidirectional automatic bar shaping machine from bar, with 2 bending heads for the production of shaped wires and cuttosize bars using wires up to Ø 32 mm (#10). Driven by digital electric servomotors. Bar Wiser 32 bar shaping machine are equipped with Max. pulling speed 180 m/min (600 ft/min) 2 bending units (upper and lower) Clamp for extraction of the end part of the bar Virtual mandrel Web Teleassistance Automatic loader Genius (Optional)

Bidirectional automatic bar shaping machine from bar, with 2 bending heads for the production of shaped wires and cuttosize bars using wires up to Ø 28 mm (#8). Driven by digital electric servomotors. Bar Wiser 28 bar shaping machine is equipped with Max. pulling speed 180 m/min (600 ft/min) 2 bending units (upper and lower) Clamp for extraction of the end part of the bar Virtual mandrel Web Teleassistance Automatic loader Genius (Optional) Bar Wiser 28 Pack 0 Storage rack pneumatically operated.

Single direction automatic stirrup bender from bar. It can produce stirrups and cuttosize bars from bars of ø 13 mm (#4) or double ø 10 mm (#3). Driven by electric servo motors. Possibility to produce upwards bends up to 90°. Smart 13 Bar automatic stirrup benders are equipped with a device for the production of "bottlenecks".

Electromechanical automatic bar cutting bench with 5 transfer roller tracks and a second additional rebar conveyor. Thanks to the second transfer track, parallel to the cutting unit, cutbars can be placed along the whole length of the roller track optimizing the use. This means that the same roller track can be used to store different orders. Basically, it is as if you had a much greater number of roller tracks allowing a better cutting optimization thus reducing the quantity of scraps. The bar cutting bench "OPTIBAT 5" represents the ideal solution for those working large numbers of smallsized orders and it is especially designed for civil housing. Besides being flexible and fast, its electromechanical technology ensures high accuracy; minimum noise production; reduced power and air consumption; reduced maintenance.

Bidirectional automatic stirrup bender from bar, allows to produce stirrups and cuttosize bars using wires up to Ø 22 mm (#7). Driven by electric servomotors. Bar Wiser 22N stirrup benders are equipped with Max. pulling speed 120 m/min (400 ft/min) Virtual mandrel Web Teleassistance Automatic loader Genius (Optional)

Automatic bar bending machine for the production of shapes with positive bends (“L”, “C” and double “C”), up to Ø 40 mm (#11). Device for the production of "bottlenecks“. Automatic system for bars feeding and discharging.

Bidirectional automatic stirrup bender for the production of stirrups and shaped wires both from bars (up to Ø 22 mm #7) and from coils (up to Ø 16 mm #5). The lower bending unit performs downward bends. Driven by electric servomotors. These automatic stirrup benders are equipped with Max. pulling speed 100 m/min (330 ft/min) External and internal straightening unit Semiautomatic cycle for shaped wires with bends on both ends Barholding clamp for downward bends Virtual mandrel for the upper processing unit Web Teleassistance

Automatic dual directional stirrup bender for the production of stirrups from straight bars (up to Ø 22 mm #7) or coils (up to Ø 16 mm #5). Driven by electric servomotors. Bar Wiser 22N Multifeed automatic stirrup benders are equipped with Max. pulling speed 100 m/min (330 ft/min) External and internal straightening unit Virtual mandrel Web Teleassistance

Automatic plant for the production of calendered bars from Ø 12mm to Ø 40mm. The bars are automatically selected, positioned, transferred to the calendering machine, calendered and then unloaded without the need for operator intervention. The calendering center COMPASS 40 guarantees the insertion of the bars always oriented in the same way; automatic control of the bending radius; an automatic manufacturing process; greater safety for the operator. COMPASS 40 can operate in 3 ways Automatic with single bar it allows automatic feeding of the bar and electronic check of the produced bar bending radius; Automatic with multiple bars it allows the automatic feeding of the bars without checking the bending radius; Manual with the same features of a CER40 calendering machine. Bars calendering is mainly used in the construction of foundations for wind turbines or tunnels (those not made with prefabricated elements).

Automatic rebar bending machine for bars up to Ø 40 mm. It works automatically and bends any kind of shapes, positive and negative bends included. Automatic system for bars feeding and discharging 2 adjustable bending speeds

Automatic double bending machine for bars up to Ø 50 mm (#14). It works automatically and bends any kind of shapes, positive and negative bends included. Version with automatic feeding and discharging units, which fold away (Optional) they allow the minimum distance of 980 mm between the two bending mandrels. Automatic system for bars feeding and discharging Ejection cylinder pneumatic ejector for shapes and mandrels to remove the tools from the toothed part the positions of the clamps and guides on the kick off arms and their adjustment are motorized and automatic Operation by means of digital electric servomotors 4 adjustable bending speeds

Automatic double bending machine for bars up to Ø 50 mm (#14). It works automatically and bends any kind of shapes, positive and negative bends included. Automatic system for bars feeding and discharging Ejection cylinder pneumatic ejector for shapes and mandrels to remove the tools from the toothed part Operation by means of digital electric servomotors 4 adjustable bending speeds