Clamping systems - Import export

Paper Unwinder with a mechanical drag brake and conical clamping system, available in different sizes and versions for all types of coil reels and for all material widths Paper Recoiler, for all types of coil reels and for all material widths, with air motor or with electromotor

Automatic clamping takes place over disc springs, which are adjustable in the pre-loading and are solved pneumatically to the workpiece change. Manual clamping is made by a knurled knob on the opposite side of the collet. Due to the integration into the existing through-hole of the rotary table, the rotary table with the clamping system remains very compactly. Compact High run-out accuracy Easy to operate Retrofit possible

Product features: -Excellent ease of operation guarantees optimal handling for every application -Fast adjustment for clamping range presetting -Reproducible clamping forces are achieved using a torque wrench -Integrated scrapers ensure functional reliability and minimise cleaning -Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base -Optional centre jaw allows two or more workpieces to be clamped Scope of application: -Conventional and CNC-controlled milling machines – for efficient, precision machining -Horizontal installation – great variability and flexibility

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability -Particularly suitable for single-piece production if you wish to make your vice rotatable -Can be removed at any time -Swivel base supporting edge larger than the vice‘s maximum clamping range -Swivels 360° without indexing -Alignment on the machine with T-keys in slots in the swivel base -Clamping slots arranged in the form of a ring for machines with different slot spacings

Product features: -Excellent ease of operation guarantees optimal handling for every application -Fast adjustment for clamping range presetting -Reproducible clamping forces are achieved using a torque wrench Integrated scrapers ensure functional reliability and minimise cleaning Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base Optional centre jaw allows two or more workpieces to be clamped Scope of application: -Conventional and CNC-controlled milling machines – for efficient, precision machining -Horizontal installation – great variability and flexibility

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability

Are you tired of losing so much time due to change-over on your machining center? Then we have something for you. The DockLock zero-point clamping system in the hydraulic or pneumatic version. One clamping device quick change-over system for stationary applications. It allows you to change your clamping devices in two minutes. And with repeatability of ≤0.005 mm, without alignment. A special feature: form fit clamping with a collet or clamping segments. That means a rigid clamping set-up and higher repeatability. This also prevents clamping marks on the clamping bolt as opposed to zero-point clamping systems with balls or sliders, which lead to inaccuracies and consequently to replacement of the clamping bolts. Likewise, no contamination and chips can get through, which ensures low-wear operation and reduces maintenance expenses.

You are short of personnel, but have to process your orders, preferably 24/7? Then the DockLock AC zero-point clamping system for automated fixture change-over, in either the hydraulic or pneumatic version, is perfect for you. The clamping device quick change-over system for stationary applications allows automated change-over of your clamping devices in two minutes. And with repeatability of ≤ 0.005 mm, without alignment. The design of the form fit clamping and power transmission is identical to the DockLock for manual set-up. In addition, it is equipped with a closure at the clamping position as protection against contamination and chips. That ensures even less wear and reduces maintenance expenses. In addition, standard features include an air sensing control, air-blast support isles and a piston position control for a safe and reliable automated process.

KFE Special customer requirements Applications Overview Presses Machine Tools Automatization + Feeders Lifting Gear + Mobile Hydraulics Production Technology Special Machinery CAD Download Contact Electric Locking Unit The electric Locking Unit KFE is used as a stepless locking device on round rods and holds axial forces in both load directions without axial play. It is used where hydraulic or pneumatic solutions are not possible. The holding force is created by the proven spring-operated clamping system as it is used in SITEMA’s hydraulically or pneumatically operated Locking Units. At a drop of the control voltage or in case of failure of the electric supply, the Locking Unit KFE clamps automatically. Therefore, it is also suitable for use in safety relevant applications. To operate the Locking Unit KFE, a supply voltage of 24 V and a control signal for the input command “clamp/release” are sufficient. The Locking Unit is self-monitoring and provides output signals...

Driven tools form a further core area of EWS. More than 8,000 different tools are available at short notice. In addition to standard products like axial and angular heads, EWS offers swivel units, slot broaching tools, multiform tools and multi-spindle machines. There is just no limit. The tool clamping systems range from the classic collet chuck holder to Weldon and hydro extension to Capto, KM, ABS and HSK. The applications range from classic CNC lathes to highly complex turning milling centers. The rapid change system EWS-Varia has set a standard for a flexible modular system. With its safe handling and short change-over times, EWS-Varia ranks among the most successful systems in the market. This was impressively confirmed by the Innovation Award awarded by the German state of Baden-Württemberg in 2006. "Made in Germany" is of course guaranteed by EWS also for these tool systems.

drylin® W - Advantages Dirt-resistant Weight saving Lubrication-free High speed Silent and light weight drylin® W - Advantages drylin® W - technical properties The technical properties of the drylin® W profile guide system Technical properties drylin® W - configuration Find the right profile guide system in 4 simple steps with the system and life calculation. drylin® W - configuration Single rail and housing bearing - round Sizes: 10 mm, 16 mm, 20 mm and 25 mm DryLin® W single rail and housing bearing - round Single rail and housing bearing - angular Sizes: 6 mm, 10 mm, 16 mm and 20 mm DryLin® W single rail and housing bearing - angular double rail, round Sizes: 10 mm (rail width 40 mm, 74 mm and 120 mm), 16 mm (rail width 58 mm), 20 mm (rail width 82 mm) and 25 mm (rail width 120 mm) DryLin® W double rail Guide carriage, assembled Sizes: 10 mm, 16 mm, 20 mm and 25 mm DryLin® W guide carriage, assembled double rail, square Sizes: 06 mm (rail width 30 mm), 10 mm (rail width 40 mm and 74 mm) and 16 mm (rail width 58 mm) drylin® W double rail, square Mono-slide guide carriage Size: 10 mm Mono-Slide guide Single rail and housing bearing - round, adjustable Sizes: 10 mm, 16 mm and 20 mm Linear Guides with “Turn-To-Fit” Hybrid bearing WJRM drylin® roller bearings - Roll and glide for easy movement. drylin® W hybrid bearing | roller bearing hybrid bearing double WJRM drylin® double roller bearing - Roll and glide for easy movement. drylin® W hybrid bearing double Double rail, reduced weight Sizes: 6 mm (rail width 30 mm), 10 mm (rail width 40 mm and 80 mm) DryLin® W double rail, reduced weight Hybrid carriage with rollers Size: 10, 16 mm DryLin® W hybrid carriage with rollers Stainless steel guide V4A, individual Size: 20 mm DryLin® W stainless steel guide V4A - individual Stainless steel guide V4A - double DryLin® W stainless steel guide V4A - double drylin® W slider rails/carriages drylin® W rail profiles with 3/8" threads, complete rails with Ø 10 mm through bore, with/without hand clamps DryLin® W double rail, square Gliding elements For round and angular rails. DryLin® W - Gliding elements Manual clamp Developed for simple positioning tasks. DryLin® W - Manual clamp Digital measuring system With immediate digital indication of position. DryLin® W - Digital measuring system Hand clamp for higher forces Designed for positioning tasks with higher forces. DryLin® W hand clamp for higher forces DryLin® WKMEX digital measuring system with external output drylin® WKMEX measuring system with external output DryLin® SLW - the compact* Spindle-lift tables The extremely thin unit is based on a DryLin® W profile system, and its entire length is supported. This design offers an extremely high torsional stiffening simultaneously with compact dimensions. DryLin® SLW - Compact DryLin® ZLW Toothed belt axis For quick positioning of small loads. DryLin® ZLW - Toothed belt axis Single rail and housing bearing - round Sizes: 10 mm, 16 mm, 20 mm and 25 mm DryLin® W single rail and housing bearing - round Single rail and housing bearing - angular Sizes: 6 mm, 10 mm, 16 mm and 20 mm DryLin® W single rail and housing bearing - angular double rail, round Sizes: 10 mm (rail width 40 mm, 74 mm and 120 mm), 16 mm (rail width 58 mm), 20 mm (rail width 82 mm) and 25 mm (rail width 120 mm) DryLin® W double rail Guide carriage, assembled Sizes: 10 mm, 16 mm, 20 mm and 25 mm DryLin® W guide carriage, assembled double rail, square Sizes: 06 mm (rail width 30 mm), 10 mm (rail width 40 mm and 74 mm) and 16 mm (rail width 58 mm) drylin® W double rail, square Mono-slide guide carriage Size: 10 mm Mono-Slide guide Single rail and housing bearing - round, adjustable Sizes: 10 mm, 16 mm and 20 mm Linear Guides with “Turn-To-Fit” Hybrid bearing WJRM drylin® roller bearings - Roll and glide for easy movement. drylin® W hybrid bearing | roller bearing hybrid bearing double WJRM drylin® double roller bearing - Roll and glide for easy movement. drylin® W hybrid bearing double Double rail, reduced weight Sizes: 6 mm (rail width 30 mm), 10 mm (rail width 40 mm and 80 mm) DryLin® W double rail, reduced weight Hybrid carriage with rollers Size: 10, 16 mm DryLin® W hybrid carriage with rollers Stainless steel guide V4A, individual Size: 20 mm DryLin® W stainless steel guide V4A - individual Stainless steel guide V4A - double DryLin® W stainless steel guide V4A - double drylin® W slider rails/carriages drylin® W rail profiles with 3/8" threads, complete rails with Ø 10 mm through bore, with/without hand clamps DryLin® W double rail, square Gliding elements For round and angular rails. DryLin® W - Gliding elements Manual clamp Developed for simple positioning tasks. DryLin® W - Manual clamp Digital measuring system With immediate digital indication of position. DryLin® W - Digital measuring system Hand clamp for higher forces Designed for positioning tasks with higher forces. DryLin® W hand clamp for higher forces DryLin® WKMEX digital measuring system with external output drylin® WKMEX measuring system with external output DryLin® SLW - the compact* Spindle-lift tables The extremely thin unit is based on a DryLin® W profile system, and its entire length is supported. This design offers an extremely high torsional stiffening simultaneously with compact dimensions. DryLin® SLW - Compact DryLin® ZLW Toothed belt axis For quick positioning of small loads. DryLin® ZLW - Toothed belt axis drylin® W - Advantages Dirt-resistant Weight saving Lubrication-free High speed Silent and light weight drylin® W - Advantages drylin® W - technical properties The technical properties of the drylin® W profile guide system Technical properties drylin® W - configuration Find the right profile guide system in 4 simple steps with the system and life calculation. drylin® W - configuration

SHORTENED CHANGEOVER PROCESS In modern production processes, factors such as efficiency and flexibility play an increasingly important role. For injection moulding companies, this demand for flexibility means there is a constant challenge posed by increasingly smaller lot sizes, the desire to achieve lower inventories and just-in-time deliveries.

Bolt clamp with rubber inlay

Besides its own systems Freek also manufactures original Rosemount-systems that can also be used as "Husky-replacement heater" (see spare part cross-reference list). For example the two screw clamp band (FB) and the axial clamp band (FE). Both systems can be supplied with MicroCoils in "Rosemount style" (Ø 1,4 mm) as well as MicroCoils in "Freek style" (1,3 x 2,3 mm).

The deburring discs of the FAPI-FIT150 series are the ideal tool for deburring on automatic deburring machines and are particularly suitable for machining larger series. Various deburring machines are equipped with right- and left-rotating deburring discs. For this purpose we offer you our FAPI-QUICK-FIT ADAPTER! The combination of the quick-clamping system and our FAPI-QUICK-FIT ADAPTER also enables simple mounting and positioning of the deburring discs FAPI-FIT150 on the deburring machine. We will be pleased to advise you which fill variant is best suited for your application.

In form, double strength. For the optimum processing of your individual requirements we simply combine our transfluid forming techniques, as simple as that, in particular the axial forming and the rollforming. The additional clamping unit makes even extreme forming feasible in one work sequence. The cutting before the axial tube forming is also possible, as well as the rollforming of a preformed geometry. That saves you valuable time. A strong partnership axial forming and rollforming. Our t form combination machines is the perfect union of axial and rolling tube processing, with up to 6 axial forming steps, two rollforming stations, two powered tool holders for flange orientation and an additional clamping unit. The horizontal clamping system makes the processing of bent tube geometries possible.

Pneumatic Rotational Clamping Holding torque 76 Nm Direct clamping on the shaft: Rotation motions are prevented by the ACE models LOCKED R. Their clamping elements are available for shaft diameters of 50 to 340 mm and ensure maximum holding forces. The clamp is immediately applied by the diaphragm and spring-plate system when pressure is lost. Pneumatic quick-switch valves reduce the reaction times. The costs are low in comparison with hydraulic clamping systems. Their performance is, however, achieved or exceeded despite the compact and easy to assemble design. Special versions for YRT bearings as well as active clamping elements are additionally available. ACE recommends the use of the optional shaft flange as wear protection. The clamping force can be increased considerably by the use of the additional air function.

Especially for high-cavity PET plastic injection moulding there are various industry standards of clamp-band nozzle heaters available. Most common are the Axial Clamp-Band Heater and the Two-screw Clamp-Band Heater. Our HotCoil cable heaters with clamp band represent a highly demanded and very flexible clamping system, especially for heating larger nozzles and bushings with high power. The size-variable customizable clamp bands counteract the heating's thermal-related "lifting ambition" during heat-up and thus effectively prevent a possible critical overheating. For an even better protection all HotCoil heating elements can also be provided with an integrated thermocouple. As alternative to our standard clamping mechanism with welded clamping elements a space-saving lug clamping mechanism can be supplied.

Besides their own clamp-band designs Freek also manufactures original Rosemount clamp-bands that can be used as "Husky-replacement heaters" (see spare part cross-reference list). For example the two screw clamp band (FB) and the axial clamp band (FE). Freek has all the various industry standards for clamp-band nozzle heaters in Ø19,05 and Ø22,40 in their assortment, too. HotCoil minitubular heaters with clamp band are a highly demanded and very flexible clamping system, especially for heating larger nozzles and bushings with high power. The size-variable customizable clamp bands counteract the heating's thermal-related "lifting ambition" during heat-up and thus effectively prevent a possible critical overheating. For an even better protection all HotCoil heating elements can also be provided with an integrated thermocouple. As alternative to our standard clamping mechanism with welded clamping elements a space-saving lug clamping mechanism can be supplied.

REVOLVING CROSS CUT SAW WITH NC PROGRAMMING SYSTEM GAMA 65 K3 Fully automatic circular saw for positioning and controlling via touchscreen with length measuring system EXENSO COMFORT (Pusher system) Application Length stop system (pusher operation), revolving table and sawblade inclination via servo - motor for positioning ( cross cut, mitre cut or compound mitre cut) of heavy workpieces, i.e. carpenter industry, gluelam industry, log house industry, wooden frame work, solid wood, etc. Technical Equipment : - Motor rating 8,1 kW / 400 Vac-50Hz, star / delta start, direct driven - Motor speed 3.000 rpm - Electrical sawblade inclination 90-30° via servo motor - Laser light for cross cutting - Sawblade height at 90° / 245 mm – 45° / 164 mm – 30° / 113 mm - TCT – sawblade 650 x 30 x T 54 - Dust extraction spigot 125 / 80 mm - Revolving table 20° - 160° - Horizontal material clamping system, right - left - pneumatische Kappvorrichtung über ZweihandSteuerung/vollautomatisch

Schnelldorfer CORNERWELD seam welding machines have been designed to weld sheet metal plates in a 90° joint. The precision clamping system with inert gas coverage and advanced OEM control package precisely controls the welding sequence and weld parameters, resulting in the perfect weld for your corners. CORNERWELD applications include welded corners for food, medical equipment, HVAC drip pans, electrical enclosures, and laboratory furniture. Complex inward and outward flanges can be accommodated with custom made tooling pieces. A wide range of materials can be welded, including Stainless Steel, Carbon Steel and Aluminium. Complete welded parts do not require any costly grinding, polishing or blending thus greatly saving on manufacturing costs.

Cummins motor 224 kW T4i for driving and drilling Drill rig with rubberised steel trackundercarriage, stabilisers Spacious, air-conditioned and heated cabin, Comfortable seat, joysticks, 12" Touch-Screen Fully galvanised rod box for 288 m of drill rods Fully automatic rod exchange system Semi-automatic clamp and break-away facility Anchoring system Powerful 650 l/min HP Bentonite pump on-board the rig Bore data log – telemetry data transfer Bore automatics, percussive hammer, high pressurecleaner, wireless remote control Mixing unit MA07 D (electric version optional)

Cummins motor T4i for driving and drilling, 126 kW Drill rig with rubber track undercarriage, stabilisers Spacious cabin, comfortable seat, joysticks, LCD display Fully galvanised rod box Semi-automatic rod exchange system Semi-automatic clamp and break-away facility Anchoring system with drilling fluid collecting tray Powerful HP Bentonite pump on board the rig Bore data log – Telemetry data transfer Optional: automatic / fully automatic drilling, high pressure cleaner, wireless remote control, rubberised steel track undercarriage

Cummins motor T4i for driving and drilling, 126 kW Drill rig with rubber track undercarriage, stabilisers spacious cabin, comfortable seat, joysticks, graphical display Bore automatics semi-automatic rod exchange system semi-automatic clamp and break-away facility Anchoring system with drilling fluid collecting tray powerful HP Bentonite pump on board the rig Bore data log –Telemetry data transfer optional:fully automatic drilling, wireless remote control, air conditioning

Cummins motor T4i for driving and drilling, 123 kW Drill rig with rubber track undercarriage, stabilisers Spacious cabin, comfortable seat, joysticks, LCD display Fully galvanised rod box Semi-automatic rod exchange system Semi-automatic clamp and break-away facility Anchoring system with drilling fluid collecting tray Powerful HP Bentonite pump on board the rig Bore data log – telemetry data transfer Optional: Bore automatics, percussive hammer, high pressure cleaner, wireless remote control, rubberised steel track undercarriage

Cummins motor T4i for driving and drilling, 119 kW Drill rig with rubber track undercarriage, stabilisers Spacious cabin, comfortable seat,joysticks, LCD display Bore automatics fully galvanised rod box semi-automatic rod exchange system semi-automatic clamp and break-away facility Anchoring system with drilling fluid collecting tray powerful HP Bentonite pump on board the rig Bore data log –telemetry data transfer optional:fully automatic system, percussive hammer, high pressure cleaner, wireless remote control, rubberisedsteel track undercarriage, air conditioning